Ribbed Belt Drive For P/S Pump, Generator and Viscous Fan

Ribbed Belt Drive For Power Steering Pump, Generator and Viscous Fan

Note: Mark the direction of rotation with chalk or felt pen before removing the ribbed belt. If the belt rotates in the wrong direction when it is reinstalled, belt breakage may result. Ensure that the belt is properly seated on the pulleys when installing.

1. 10 Nm
2. Fan wheel
^ For viscous fan
3. Circlip
^ For viscous fan bearing
4. Ribbed V-belt
^ Check for wear
^ Routing of ribbed belt Refer to, Fig. 2
^ Bolt (special type)
^ Always replace
^ Use only genuine bolts
^ Refer to, Parts Supplier
^ Torque: 10 Nm 90° (1/4 turn)
6. Vibration damper With pulley for ribbed belt
^ Can only be installed in one position Fig.
7. Pulley
^ For viscous fan
8. 23 Nm
9. Tensioner for ribbed belt
^ Turn with open end spanner to loosen ribbed belt.
^ Hold in position by inserting a suitable pin or Allen key in holes.
10. 46 Nm
11. Mounting
^ For viscous fan
12. Bracket
^ For Generator, power steering pump and viscous fan
13. 23 Nm
14. Generator
^ Removing:
- Disconnect battery Ground strap
- Remove air duct hose to charge air cooler.
- Loosen ribbed belt and take belt off Generator.
- Remove viscous fan and put into radiator cowl.
- Remove electrical wiring from Generator.
- Loosen connections for Generator from top and bottom and remove Generator.
^ Installing:
- To facilitate attachment of Generator slightly drive back thread bushing for securing bolt at bracket.
15. 45 Nm
16. Support
^ For intake manifold
17. 20 Nm
18. 52 Nm
^ Apply D 000600 when installing
19. 23 Nm
20. Power steering pump
21. 23 Nm
22. Pulley
^ For power steering pump
^ Installation position:
^ Open side faces to front of vehicle
23. 23 Nm
24. Ribbed bolt - 28 Nm
25. Viscous coupling