Windows and Glass: Service and Repair

Flush Bonded Windows, Removing And Installing (General)

Special Tools And Equipment







- VAG1344
- VAG1561A with VAG1561/8
- VAG1628
- VAG1755 window removing kit
- VAG1474A
- 357 853 999 cutting wire
- VAG1939

NOTES:
- The windshield and the rear window are flush bonded in the window opening with a non-conductive PUR adhesive.
- To remove the adhesive with an electric knife, cover the window opening with fabric reinforced adhesive tape.
- Smooth out small tube at front in order to prevent paint damage.

CAUTION: Note the manufacturer's safety rules and regulations for materials to be used.

Using VAS1993 to Service Windows

NOTES:







- Windshields damaged by flying rocks can be repaired using the VAS1992 repair kit for windshields.
- These damaged areas must not exceed a certain dimension or lie within the driver's field of vision.
- For further details on use, refer to the User's Manual enclosed with each kit.

Materials

Designation Part number
1K - window adhesive DA 009 100 1) 2)
Glass primer/paint primer D 009 200 02
Cleaning solution D 009 401 04
Primer applicator D 009 500 25
Adhesive remover D 002 000 10

1) Observe curing times.
2) Heat according to manufacturer's instructions using VAG1939 cartridge heater.

Curing Time
- Curing time: From adhesion of window until use of vehicle.
- Vehicle must sit at room temperature (greater than 15 degrees C (59 degrees F)) on a flat surface during curing.







CAUTION: The vehicle is only safe for operation after the curing time is completed.

Removing Adhesive Residues
Adhesive removal solution D 002 000 10 is the recommended cleaning solution. Observe safety precautions during the procedure.

CAUTION: When cleaning the vehicle interior, the newly installed windshield must not be pushed outward.

Painted Surfaces
- First clean painted surfaces using dry cloth. Remove further material using adhesive removal solution D 002 000 10.

Plastic Moldings
- Allow adhesive sealing material to harden (about 1 hour) and peel off.

Leakage Test On 1K-adhesive Sealing Material

NOTE: Leakage test fulfills two functions:
- Leak prevention. Reseal, if necessary.
- The moisture leads the 1K-window adhesive sealing material to build a skin and harden quicker.

- Perform water test.
- Perform interior visual check.

Resealing Windows

- Allow leaking areas to dry and clean.
- Apply adhesive sealing material to leaking areas from outside between glass and glass flange and spread.
- Let adhesive sealing material air dry.