Fuel Supply System

NOTE:
- Secure all hose connections with the correct hose clips (same as original equipment)
- Hose clip pliers VAG1921 are recommended when installing spring-type clips.
- Always replace sealing rings and gaskets when assembling.
- The arrows on the hose and pipe connections should be aligned with each other.
- Removing, installing and checking fuel expansion tank, Locations







1 - 23 Nm
2 - Cross brace
- Installation position See Fig. 1
- Flexible packing pieces must be installed between cross brace and securing straps.
3 - Fuel supply line
- To fuel injection system
4 - Banjo bolt-23 Nm
5 - Seal
- Replace
6 - Fuel return line
- From fuel injection system
7 - Double hose clamp
- Installation position See Fig. 2
8 - Connecting hose, lower
9 - Fuel tank
- Removing and installing, refer to "Fuel Tank With Attachments, Removing and Installing" Service and Repair
10 - Cross member
- For tank
11 - 23 Nm
12 - Securing strap
- Note different lengths
13 - Securing strap
- Note different lengths

Fig. 1 Position of cross brace







- Bent-over ends -arrow- of cross brace -3- face downwards.
- Flexible packing pieces -2- must be installed between cross brace and securing straps -1-.

Fig. 2 Position of double hose clamp







Screw clamps on double hose clamp -1- for lower connecting hose -2- should face downwards at an angle of 60°.


NOTE: There must be sufficient clearance between the double clamp end the vehicle body.