ATF Supply Housing With Stator Shaft, Removing and Installing

ATF supply housing with stator shaft, removing and installing - 5 Spd. A/T 01V Front and All Wheel Drive

Removing

^ ATF supply removed.

- Twist ATF pump.





- Remove circlip - 1 - and remove plate pack - 2 - from cylinder "C".





- Press plate spring down under shop press using installation bracket T10289
- Remove split retaining ring - 1 -.
- Release shop press.





- Remove dished washer - 5 -.

CAUTION:
Wear eye protection.





- Carefully press piston "C" out of ATF pump with compressed air.





- Remove bolts - 1 to 3 -.





- Remove outer plate carrier "C" - 2 - from ATF pump housing - 1 -.





- Remove bolts - 6 to 13 -.
- Remove bolts - 4 - and - 5 - approx. 5 rotations.





- Attach TORX socket with extension - 1 - onto head bolt, as depicted in illustration.
- Loosen ATF pump by lightly tapping on two bolts alternately using a plastic hammer - arrow -.
- Remove remaining 2 bolts.
- Remove ATF supply housing.





- Remove intermediate plate - 5 - and positioning sleeve - 6 -.
- Remove ATF pump wheels - 3 - and - 4 - from ATF pump housing - 2 -.

1 - O-ring

Installing

- Replace O-ring - 1 - on ATF pump housing.
- Install ATF pump wheels - 3 - and - 4 - in ATF pump housing - 2 -.

^ Markings (points) on ATF pump wheels point toward intermediate panel - 5 -.

- Place intermediate panel and insert positioning sleeve - 6 -.

^ Positioning sleeve engages in rectangular bore on intermediate panel.





- Turn in guide pins T10288/4 in 2 bores of ATF pump housing that are opposite to each other.





- Attach ATF pump housing onto ATF pump.
- Tighten ATF pump screws as follows:








- Hand-tighten outer disc carrier "C" - 2 - to ATF supply housing - 1 -.

^ Outer disc carrier "C" must be able to slide onto ATF supply housing.





- Replace O-rings - 2 - and - 4 - for piston "C" - 3 -.
- Press piston "C" - 3 - into ATF pump - 1 - until stop.

5 - Plate spring
6 - Split retaining ring





- Tighten outer disc carrier bolts "C" and ATF pump with inserted piston "C" in 2 additional stages as follows:








- Position plate spring.
- Press plate spring down under shop press using installation bracket T10289.
- Install split retaining ring - 1 -.

^ Bent inner side at right angle of retaining ring faces downward.

- Release shop press.





- Insert waved washer - 2 - into cylinder "C" - 1 -.
- Install outer plates - 3 - and coated plates - 4 - alternately.
- Install thick outer plate - 5 -.

Note:
^ Ensure rounded edges of thick outer clutch disc faces toward lining disc - 4 - and not toward circlip - 6 -. This improves circlip contact surface.

- Insert circlip - 6 -.

Note:
^ If plate pack of clutch "C" was replaced, air gap must be adjusted again.