Operation CHARM: Car repair manuals for everyone.

5th and 6th Gear, Removing and Installing



5th and 6th gear, removing and installing - 6 Spd. Manual Transmission 01E





1 - 1st inner race for tapered roller bearing for input shaft
2 - Needle bearing for 5th gear
3 - Inner race for 5th speed sliding gear
4 - 5th speed sliding gear
5 - Roll pin
6 - Follower

^ Only replace complete with selector rod for 5th and 6th gear -8-

7 - Selector fork for 5th and 6th gear

^ Can be replaced individually

8 - Selector rod for 5th and 6th gear

^ Only replace complete with follower -6-

9 - Locking collar, synchro-ring, synchro-hub for 5th and 6th gear
10 - Circlip
11 - 5th speed gear
12 - 6th speed sliding gear

^ Pull off together with synchro-hub and inner race for 5th gear

13 - Needle bearing for 6th gear
14 - Thrust washer for needle bearing for 6th gear

^ Installation position: grooves face circlip, smooth face contact surface towards needle bearing

15 - Circlip
16 - Inner race for cylinder roller bearing

^ Take off by hand 5

17 - Shim

^ Re-determine thickness

18 - Spacer sleeve

^ Length 39.6 mm

19 - 6th speed gear

^ To press off, remove bearing plate