Operation CHARM: Car repair manuals for everyone.

General (Wiring Harness and Connectors)




Standard automotive cables may be used for wiring harness repairs.

When running cables/wires through metal, special grommets from replacement part catalog must be used.

Use only tin coated Ground (GND) eyelets from the replacement part catalog for securing Ground (GND) eyelets.







Corroded Ground (GND) pads -1- can be milled off as long as the minimum thread length -a- is maintained: a = 2.5 x external bolt diameter

Tightening torque for Ground (GND) securing bolts

Ground (GND) securing bolt Nm
Bolt with M6 thread 9.5 + 0.5
Bolt with M8 thread 23 + 3

VAS1978 Wiring Harness Repair Kit

Repairs to wiring harnesses and connectors on the Audi A8 must be performed using the VAS1978 repair kit







VAS1978 wiring harness repair kit

Detailed instructions on how to use VAS1978 are supplied with the repair kit.

The manual also explains how to repair open circuits and faulty connectors.


NOTE: Shielded wiring that belongs to the ABS system must not be repaired.