Clutch Pedal and Overcenter Spring, Removing and Installing

Clutch pedal and overcenter spring, removing and installing
Removing
- Remove driver's side storage compartment:





Note:
^ For the following procedures, make sure that the clutch pedal does not press out switch (arrow) from securing clip, since the thread of the switch would be damaged and the switch would have to be replaced.
^ To ensure proper securing' the switch (arrow) may only be installed once.





- Detach clutch pedal from master cylinder. To do this, unclip pin using a screwdriver (arrow-1-) and pull out pin (arrow-2-).
- Press clutch pedal securing clip off pivot pin with a screwdriver.





- Unscrew bolt (arrow).
- Press clutch and brake pedal pivot pin out to the right, until the clutch pedal can be removed.
- If necessary press brake pedal securing clip off pivot pin with a screwdriver.
- Take out clutch pedal and over-center spring.

Installing
Installation is carried out in the reverse order, when doing this note the following:





- Align clutch pedal/brake pedal pivot pin so that it protrudes out of mounting bracket at clutch pedal side (arrow).
- Hook clutch pedal into over-center spring, then fit onto pivot pin.
- Connect clutch pedal to master cylinder. Clip pin onto clutch pedal.





Do not tighten bolt (arrow) until both securing clips have been fitted on the clutch pedal/brake pedal pivot pin.





- Check adjustment of switch -1- via clutch pedal as follows:
^ Switch -1- must sit completely against clutch pedal -3- and must be completely activated.
^ Adjustment specification: The gap measurement-a- between securing clip and mounting bracket -2- or gap measurement -b- at switch -1- be no larger than 0.5 mm.
^ To adjust, clamp must be held and switch -1- must be turned.

Note: To ensure proper securing' the switch may only be installed once.