5TH and 6TH Gear, Removing and Installing
5th and 6th gear, removing and installing
1. 1st inner race for tapered roller bearing for input shaft
^ Pulling off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Installing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
2. Needle bearing for 5th gear
3. Inner race for 5th speed sliding gear
^ Pulling off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Driving on, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
4. 5th speed sliding gear
^ Pulling off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Installing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
5. Roll pin
^ Pressing out, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Pressing in, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
6. Follower
^ Only replace complete with selector rod for 5th and 6th gear 8
^ Pulling off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Fitting, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
7. Selector fork for 5th and 6th gear
^ Can be replaced individually
8. Selector rod for 5th and 6th gear
^ Only replace complete with follower
^ Removing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Installing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
9. Locking collar, synchro-ring, synchro-hub for 5th and 6th gear
^ Removing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Installing, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
10. Circlip
^ Redetermining, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
11. 5th speed gear
^ Pulling off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Pressing on, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
12. 6th speed sliding gear
^ Pull off together with synchro-hub and inner race for 5th gear, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
13. Needle bearing for 6th gear
14. Thrust washer for needle bearing for 6th gear
^ Installation position: grooves face circlip, smooth face contact surface towards needle bearing
15. Circlip
16. Inner race for cylinder roller bearing
^ Take off by hand, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
17. Shim
^ Re-determine thickness, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
18. Spacer sleeve
^ Length 39.6 mm
19. 6th speed gear
^ To press off, remove bearing plate, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Pressing off, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)
^ Pressing on, Refer to Bearing Housing, Torsen Differential, End Cover, Internal Selector Mechanism, Input Shaft, Drive Pinion and Hollow Shaft, Removing and Installing (Assembly Sequence)