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Sensor and Sensor Control Check



Oxygen Sensors And Oxygen Sensor Control Before Catalytic Converter, Checking







Special tools and equipment

- VAG 1526 A
- VAG 1594 A
- VAG 1598/31
- VAS 5051 with VAS 5051/1

Test requirements

- No leaks in exhaust system.
- Engine coolant temperature at least 80 degree C See display group 004, display zone 3.

Test sequence

- Connect vehicle diagnostic, testing and information system VAS 5051 and select vehicle system "01 -Engine electronics" in selection. Engine must be running at idling speed. Connecting VAS 5051 Scan Tool

Display on VAS 5051:







- Under -1- select diagnostic function "04 - Basic setting".

Display on VAS 5051:







1 - Enter display group.
- Enter "030" for "display group number 030" in zone -2- and confirm entry by pressing -Q- button.

Display on VAS 5051:







- Check specifications in display zones -1- and -3-.

NOTE:
- By increasing the engine speed the specified values are achieved quickly.
- The "oxygen sensor status" indicates the condition of the oxygen sensor control and the oxygen sensors.


Display Group 030:






Significance of 3-digit readout of display group 030


Display Zone 1 - 4:






Display on VAS 5051:







- Only continue with test if displays have reached "111" in display zones -1-and -3- at least once.
- Press <- button.

Checking Oxygen Sensor Learned Values And Oxygen Sensor Control

Display on VAS 5051:







1 - Enter display group
- Enter "032" for "display group number 032" in zone -2- and confirm entry by pressing -Q- button.
- Check values in display zones -1- to -4-.


Display Group 032:






- Press <- button.

Display on VAS 5051:







1 - Enter display group.
- Enter "033" for "display group number 033" in zone -2- and confirm entry by pressing -Q- button.

Display on VAS 5051:







- Activate basic setting by pressing -A- button.
- Check indication in display fields -1- to -4-.


Display Group 033:






- Exit function "04 - Basic setting" by pressing <- button.

Continuation

If specification is not obtained in display zone 1 or display zone 3, or if the value does not fluctuate by at least 2%:

- Perform drive test to free oxygen sensors from any possible residues and repeat test.

If the specified result is not achieved in display zones 1 or 3, or if the value does not fluctuate by at least 2%, even after the test drive:

- Check basic voltage.
- Check oxygen sensor heating before catalytic converter. Heater Check
- Check oxygen sensor before catalytic converter for aging. Aging Check

Evaluating display group 032


Display 1/3 Or 2/4:






Evaluating display group 032


Display Zone 1/3 Or 2/4:






Evaluating display group 033


Display Zone 2/4:






Checking basic voltage

Test requirements:

- Fuse for oxygen sensors OK.
- Disconnect 6-pin connector of relevant oxygen sensor before catalytic converter.







- Connect multimeter between terminals 1 and 5 to measure voltage.
- Switch ignition on.
- Specified value: 0.400 to 0.500 V
- Switch ignition off.

If specified value is not obtained:

- Check oxygen sensor wiring:
Bank 1 or Bank 2

If specified value is not obtained:

- Replace relevant oxygen sensor before catalytic converter.

Check oxygen sensor wiring, bank 1, sensor 1, Heated Oxygen Sensor (HO2S) -G39-

- Disconnect 6-pin connector of bank 1, Heated Oxygen Sensor (HO2S) -G39-.
- Connect test box VAG 1598/31 to wiring harness for engine control module; engine control module must not be connected. Wiring and Component Testing Using VAG1598/31 Test Box

- Test for open circuit in following wiring connections.







Connector Test box VAG 1598/31
terminal Socket

1 70
2 71
3 51
4 52

- Repair open circuit, if necessary.
- Check for shorts between two wires.

If no wiring malfunction is detected:

- Replace engine control module.

Check oxygen sensor wiring, bank 2, sensor 1, Heated Oxygen Sensor (HO2S) 2 -G108-

- Disconnect 6-pin connector of bank 2, Heated Oxygen Sensor (HO2S) 2 -G108-.
- Connect test box VAG1598/31 to wiring harness for engine control module; engine control module must not be connected. Wiring and Component Testing Using VAG1598/31 Test Box

- Test for open circuit in following wiring connections.







Connector Test box VAG 1598/31
terminal Socket

1 13
2 14
5 12
6 15

- Repair open circuit, if necessary.
- Check for shorts between two wires.

If no wiring malfunction is detected:

- Replace engine control module.