Operation CHARM: Car repair manuals for everyone.

Cooling System: Testing and Inspection



Cooling system, checking for leaks
Special tools and equipment





^ VAG 1274
^ Adapter VAG 1274/8
^ Adapter VAG 1274/9

Test requirement:
^ Engine warm.

WARNING: Hot steam can escape when cap on expansion tank is opened. Cover cap with cloth and open carefully.

^ Open cap on coolant expansion tank.





^ Install tester VAG 1274 with adapter VAG 1274/8 onto expansion tank.
^ Use tester hand pump to generate pressure of approximately 1.0 bar.
^ If there is a drop in pressure, locate leak and eliminate fault.





Checking pressure relief valve in cap
^ Install tester VAG 1274 with adapter VAG 1274/9 onto cap.
^ Operate hand pump.
^ Pressure relief valve must open at pressure of 1.4 to 1.6 bar.