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Cooling System: Testing and Inspection



Cooling system, checking for leaks
Special Tools and Equipment





^ VAG1274 cooling system tester
^ VAG1274/8
^ VAG1274/9 adapter

Test requirement:
^ Engine at operating temperature.

Test sequence

WARNING: Cover cap of expansion tank with rag and open carefully, as hot steam i.e. hot coolant may escape when opening.





^ Open cap of coolant expansion tank.
^ Attach VAG1274 Cooling System Tester together with VAG1274/8 adapter to coolant expansion tank.
^ Use tester hand pump to create a pressure of approximately 1.0 bar.
^ If pressure drops, detect leak and repair malfunction.





Pressure relief valve in cap, checking
^ Using VAG1274/9 Adapter attach VAG1274 Cooling System Tester to coolant reservoir tank cap.
^ Pump using hand pump.
^ Pressure release valve must open at a positive pressure of 1.4 to 1.6 bar.