Engine: Specifications
1) also Super-unleaded RON 95 is permissible, however with reduced performance.
Engine specifications
Tightening torques
Note:
^ Tightening torques are valid only for nuts and bolts that are lightly greased, oiled, covered with a thin coat of phosphate or blackened.
^ Other lubricants are permitted, e.g. engine oil or transmission fluid, however they may not contain graphite.
^ Do not use any degreased parts.
^ Tightening torque tolerance "15%.
Securing engine/transmission for manual transmission
A: Alignment bushing
Securing engine/transmission with automatic transmission 01 J
A: Alignment bushing
Securing engine/transmission with automatic transmission 01V
A: Alignment bushing
1) Replace bolts.
1) Replace bolts.
1) Replace bolts.
1) 120° corresponds to one third-turn
2) Insert nuts with locking fluid; locking fluid - Parts Supplier
3) Replace bolts.
4) 90° corresponds to one quarter-turn
1) Always replace bolt
2) 180° = one half-turn
1) Replace bolts.
1) Always replace bolt
1) 90°= one quarter-turn
2) Replace bolts.
3) 180° = one half-turn
1) 90° corresponds to one quarter-turn
2) Replace bolts.
3) 180° = one half-turn
1) Replace bolts.
2) 160°= one half-turn
1) Cannot test this
Flywheel to crankshaft
Bolt length 22.5 mm 60 Nm + 90° 1) 2)
Bolt length 35.0 mm 60 Nm + 180° 2) 3)
Bolt length 43.0 mm 60 Nm + 180° 2) 3)
Sealing plug in cylinder block 25 Nm
1) 90° corresponds to one quarter-turn
2) Replace bolts.
3) 180° = one half-turn
Installing crankshaft bearing cap
^ Replace bolts A and nuts -1- to -8-.
^ Inserting alignment bushings into cylinder block
^ Tighten bearing cap nuts or bolts in the following sequence:
1. - Screw in bolts -A- hand tight.
2. - Tighten nuts -1- to -8- to 35 Nm.
3. - Tighten nuts -1- to -8- 90° (1/4 turn) further using rigid wrench.
4. - tighten bolts -A- to 20 Nm.
5. - Tighten bolts -A- 90° (1/4 turn) further using rigid wrench.
Connecting rod bolt 30 Nm + 90° (1/4 additional turn)
Cylinder Head
^ Tighten cylinder head bolts in sequence, in two stages.
^ Tighten using torque wrench:
^ 1. Stage: 40 Nm
^ Tighten using a solid wrench:
^ 2. Stage: 180 - (1/2 turn) further
Note:
^ Two additional turns of 90° are permissible.
^ It is not necessary to re-tighten the cylinder head bolts.
Camshaft Bearing Cap
^ Tighten bolts of guide frame in the sequence of the numbers and follow arrows uniformly by hand.
^ Guide frame must make full contact with cylinder head surface
Tighten bolts of guide frame to final tightening torque (10 Nm).
Intake Manifold
Bolt in intake manifold in diagonal sequence in stages (arrows).
Vibration damper/pulley at crankshaft 10 Nm+ 90° 2)3)
2) Replace bolts
3) 90° equals one quarter turn
Harmonic balancer to crankshaft 23 Nm