Vehicles With 6-Cylinder Gasoline Engines

Vehicles With 6-Cylinder Gasoline Engines

Special tools, test equipment and auxiliary items







3204 drift

Removing







- Remove two bolts -1- on air intake duct and then lift up back portion of air intake duct - 2-.







- Remove noise insulation panel (arrows).
- Remove front bumper.
- Move lock carrier to service position.
- Remove cover for engine and ribbed belt.







- Rotate tensioner for ribbed belt toward right using box wrench until both holes are in alignment (lower arrows), and secure in place using 3204 drift.
- Remove ribbed belt from generator pulley.

Vehicles with air conditioning
(Except 2.7 Liter/184 kW engine, 5V twin-turbo)







- Remove mounting clamp -1- for refrigerant lines above torque arm.

2.7 Liter/184 kW engine, 5V Twin-turbo only







- Remove air duct -1- (arrow).
- Remove charge air cooler on right -2- (loosen hose connection above, mounted on three rubber supports).

All vehicles







- Detach cable for starter and generator from bracket -1-.

To do this, cut both tie wraps -2- open and then release the snap catches.







- Disconnect air duct from generator fitting -3-.
- Disconnect wire on terminal 30/B + by removing nut -2-.

Tightening torque: 16 Nm (12 ft lb)

- Disconnect wire on terminal D+ by removing nut -1-.

Tightening torque: 4 Nm (35 in. lb)







- Remove socket head bolt -1- and lock nut -2-.

Tightening torque: 45 Nm (33 ft lb)

- Loosen bolt -3-.

Tightening torque: 22 Nm (16 ft lb)

- Remove generator -4- from below.

CAUTION: When removing the generator, be careful not to damage the refrigerant lines.

Installing
- To make it easier to install generator onto mount, drive bushing for mounting bolt back approx. 1 mm.
- Install generator in reverse order of removal.







- Make sure ribbed belt is properly seated and correctly routed.

1 - Without air conditioning
2 - With air conditioning