Hydraulic System, General Layout

Hydraulic system, general layout - 6 Spd. Manual Transmission 01E





1 - Brake fluid reservoir
2 - Supply hose
3 - Line/hose assembly

^ For plug-in connections on master cylinder and slave cylinder
^ Disconnect from master cylinder
^ Disconnect from slave cylinder

4 - Mounting bracket
5 - Clutch pedal
6 - Hex socket head bolt, 20 Nm
7 - Pin
8 - Master cylinder

^ With plug-in connection for hose/line assembly

9 - Seal

^ Must not be removed

10 - Retaining clip

^ Pull out retaining clip to disconnect line

11 - Transmission
12 - Plastic slave cylinder

^ Do not operate clutch pedal after slave cylinder has been removed
^ Brake fluid must not be allowed to get onto the transmission
^ Lightly grease to install
^ When installing push in until the securing bolt can be fitted.
^ With plug-in connection for hose/line assembly
^ Disconnect hose/line assembly
^ Follow correct sequence of work when bleeding.

13 - Bleeder valve

^ Tighten to 4.5 Nm
^ Follow correct sequence of work when bleeding
^ A broken off bleeder valve can be removed using a 3mm hex socket wrench

14 - Dust cap
15 - Retaining clip

^ Pull out retaining clip to disconnect line

16 - Bracket

^ Secured to transmission

17 - Hex socket head bolt

^ 20 Nm

18 - Nut

^ 2 Nm

19 - Seal





Install clutch slave cylinder

- Coat area - a - of collar with lithium grease G 052 150 A2 before installing slave cylinder into transmission housing.
- Lightly coat contact surface for plunger to clutch release lever with copper grease, e.g. Z 381 351 TE.





Disconnect line and clutch slave cylinder

Removing

- To disconnect line, use a screwdriver to pry out retaining clip - A - so that it clicks. Line can then be pulled out.

Installing

- Press in retaining clip - A - as far as it will go.
- Push line into slave cylinder until it engages audibly.