Operation CHARM: Car repair manuals for everyone.

Front







Notes:
^ After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.
^ To draw off brake fluid from the reservoir, use a bleeder bottle which is used only for brake fluid.

WARNING: Brake fluid is poisonous and must on no account be sucked out by mouth using a hose!

1. Phillips - head screw, Tighten to 4 Nm
2. Brake disc
^ Thickness: Tighten to 25 mm
^ Wear limit: Tighten to 23 mm
^ When worn, always replace both sides
^ Diameter of ventilated brake disc: Tighten to 312 mm
3. Brake pads
^ Thickness: Tighten to 14 mm
^ Checking thickness:
^ Always replace both sides
^ Removing and installing, Refer to Brake Pad, Service and Repair
^ Wear limit: 7 mm, including backing plate
4. Retaining spring
^ Insert in both brake caliper housing holes
5 - Brake carrier
^ Supplied as replacement part assembled with sufficient amount of grease on guide pins
^ If protective caps are damaged use repair kit
^ Use grease supplied to lubricate guide pins
6. Brake caliper housing
^ Do not disconnect brake hose when changing brake pads
^ Removing and installing, Refer to Brake Pad , Service and Repair.
7. Guide pins, Tighten to 25 Nm
^ Removing and installing, Refer to Brake Pad, Service and Repair.
8. Protective cap
^ Take off
9. Brake hose with banjo union and banjo bolt, 35 Nm
10. Ribbed combi - bolt, 125 Nm
^ Clean ribs
11. Wheel bearing housing
12. Hexagon socket head bolt, 8 Nm
13. ABS speed sensor
^ Before inserting sensor, clean fitting hole inner surface and coat with lubricating paste G 000 650
14. Splash plate
15. Hexagon bolt, 10 Nm
16. Wheel bearing
^ Pressing out and in:
17. Circlip
18. Wheel hub with rotor
^ Pressing out and in: