Rear Door: Service and Repair

Window Frame And Window Regulator, Removing And Installing







1 - Window frame
- Removing:
- Remove door trim.
- Remove window regulator motor or manual window regulator.
- Disconnect electrical harness connectors.
- Remove bolts - 7 - and - 8 -.
- Remove bolts - 3 - - 4 - ;- 6 - and - 10 - and lift window frame with window regulator upward and out of door.
- Installation:
- Insert window frame and window regulator into door from above.
- Knock in the upper profile halves of door-side gasket into window frame at top.
- Loosely screw in mounting bolts - 4 - at front and rear.
- Then, loosely screw in bolts in the sequence - 3 - ;- 10 - ;- 8 -.
- Tighten collared shoulder bolts - 4 - hand tight.
- Lightly press window frame - 1 - inward at top.
- Tighten bolts - 3 - and - 10 - to 32 Nm.
- Tighten collared shoulder bolts - 4 - to 32 Nm.
- Tighten bolt - 8 - to 10 Nm.
- Tighten locating bolt - arrows - in window frame to 32 Nm.
- Knock in lower half of door seal into inner door plate.
- Secure window regulator rail with bolt - 7 - to inner door plate.
- Press threaded pin of window regulator reel through inner door plate until it engages.







Window regulator motor, removing and installing







- To remove, unscrew bolts - 2 - and remove window regulator motor.
- Install window regulator motor.







Manual window regulators, removing and installing
- Unthread bolts - 2 - and remove manual window regulator from inner door plate.
- Install manual window regulator.







Upper door hinge
- Torx bolt T45 - 1 - (installed from interior of vehicle) 32 Nm.
- Top door hinge - 2 -.
- Cover cap - 3 -.
- Torx bolt T45 - 4 - 32 Nm.
- Fitting bolt - 5 - T45 32 Nm.







Lower door hinge
- B-pillar trim removed.
- Torx bolts T45 - 1 - 32 Nm bolted to B-pillar from interior of vehicle.
- Lower door hinge - 2 -.
- Cover cap - 3 -.
- TorxboltT45 - 4 - 32 Nm.
- Fitting bolt T45 - 5 - 32 Nm.
- Re-grease lubrication points - arrows - in service interval.
- Front door - 6 -.