Operation CHARM: Car repair manuals for everyone.

Mechanical Specifications





Tighten cylinder head bolts in four stages in sequence shown as follows:
Tighten with torque wrench:
1st stage: 35 Nm (26 ft. lbs.)
2nd stage: 60 Nm (44 ft. lbs.)
Tighten with normal fixed wrench:
3rd stage: 1/4 turn (90°) further
4th stage: 1/4 turn (90°) further
Dipstick Guide Tube To Cylinder Head 10 Nm (7 ft. lbs.)
Toothed Belt Guard To Cylinder Head 10 Nm (7 ft. lbs.)
Front Coolant Pipe To Cylinder Head 10 Nm (7 ft. lbs.)
Cylinder Head Cover To Cylinder Head 10 Nm (7 ft. lbs.)
Intake Manifold To Cylinder Head 10 Nm (7 ft. lbs.)
Ignition Coil To Cylinder Head 10 Nm (7 ft. lbs.) Combination Valve To Cylinder Head 8 Nm (71 inch lbs.)
Locating Stud For Intake Manifold 7 Nm (62 inch lbs.)
Locating Bolt For Intake Manifold Gasket 0.6 Nm (5 inch lbs.)
Exhaust Pipe With Catalytic Converter To Exhaust Retainer 25 Nm (18 ft. lbs.)
Exhaust Pipe With Catalytic Converter To Exhaust Manifold 25 Nm (18 ft. lbs.)
Double Clamp For Exhaust Pipe 40 Nm (29 ft. lbs.) Intake Manifold To Cylinder Head 10 Nm (7 ft. lbs.)
Oil Pump 30 Nm (22 ft. lbs.)
Double bearing cap 10 Nm (7 ft. lbs.)
Exhaust camshaft
Check radial clearance using Plastigage (lever removed):
Wear limit: 0.1 mm (0.0039 inch)
Maximum run-out: 0.01 mm (0.0004 inch)
Intake camshaft bearing cap 10 Nm (7 ft. lbs.)
Exhaust camshaft bearing cap 10 Nm (7 ft. lbs.)
Intake camshaft
Check radial clearance using Plastigage (lever removed):
Wear limit: 0.1 mm (0.0039 inch)
Maximum runout: 0.01 mm (0.0004 inch)
Mechanical camshaft adjuster 10 Nm (7 ft. lbs.)
Rotor for Camshaft Position (CMP) sensor 23 Nm (17 ft. lbs.)
Camshaft Position (CMP) sensor 5 Nm (44 inch lbs.) + 90°
Shaft for valve roller lever, intake side 9 Nm (80 inch lbs.)
Shaft for valve roller lever, exhaust side 55 Nm (41 ft. lbs.)
Viscous Fan - Using Torque Wrench 1331 And Open-End Wrench 3312 37 Nm (27 ft. lbs.)
Viscous Fan - Using Torque Wrench Without Open-End Wrench 3312 70 Nm (52 ft. lbs.)
Outer Ring Of Fan To Radiator 10 Nm (7 ft. lbs.)
Coolant Pump 14 Nm (10 ft. lbs.)
Toothed Belt Tensioning Roller 45 Nm (33 ft. lbs.)