Gear Cluster and Selector Shaft

1. 5th and 6th gear
^ Gear cluster remains flanged to transmission housing
^ Removing and installing
2. Bearing plate complete
^ Removing and installing input shaft, drive pinion, hollow shaft and internal selector mechanism
3. Bolt- 25 Nm
^ Qty. 3
^ Apply sealing paste AMV18800002 when installing
4. Cover for selector shaft
^ Removing
^ Installing
5. Selector shaft complete
^ Removing
^ Installing
^ Disassembling and assembling
6. Locking bolt
^ For aluminum bolt: 50 Nm
^ For steel bolt: 70 Nm
^ Mark installation positions of aluminum bolts and steel bolts; do not interchange
7. Transmission housing
^ Servicing
8. Oil filler plug, 40 Nm
9. Differential
^ Removing and installing
10. Oil drain plug, 40 Nm
11. Dowel sleeves
^ Qty. 2
12. Bolt, 25 Nm
^ Qty. 12

5th and 6th gear, removing and installing





1. 1st inner race for taper roller bearing for input shaft
^ Pulling off
^ Installing
2. Needle bearing for 5th gear
3. Inner race for 5th speed sliding gear
^ Pulling off
^ Driving on
4. 5th speed sliding gear
^ Pulling off
^ Installing
5. Roll pin
^ Pressing out
^ Pressing in
6. Follower
^ Only replace complete with selector rod for 5th and 6th gear -8-
^ Pulling off
^ Fitting
7. Selector fork for 5th and 6th gear
^ Can be replaced individually
8. Selector rod for 5th and 6th gear
^ Only replace complete with follower -6-
^ Removing
^ Installing
9. Locking collar, synchro-ring, synchro-hub for 5th and 6th gear
^ Removing
^ Installing7
10. Circlip
^ Redetermining
11. 5th speed gear
^ Pulling off
^ Pressing on
12. 6th speed sliding gear
^ Pull off together with synchro-hub and inner race for 5th gear
13. Needle bearing for 6th gear
14. Thrust washer for needle bearing for 6th gear
^ Installation position: grooves face circlip, smooth face contact surface towards needle bearing
15. Circlip
16. Inner race for cylinder roller bearing
^ Take off by hand
17. Shim
^ Re-determine thickness
18. Spacer sleeve
^ Length 39.6 mm
19. 6th speed gear
^ To press off, remove bearing plate
^ Pressing off
^ Pressing on

Input shaft, drive pinion, hollow shaft and internal selector mechanism from bearing plate, removing and installing





1. Bearing plate
^ Servicing
2. Selector rod for 5th and 6th gear
^ Only replace complete with follower for 5th and 6th gear
3. Follower for reverse gear
^ Pulling out ball sleeve
^ Driving in ball sleeve
4. Selector fork for 3rd and 4th gear
^ Can be replaced individually
^ Installation position: rib towards follower
5. Selector rod for 3rd and 4th gear
^ Only replace complete with follower for 3rd and 4th gear
6. Input shaft
^ Disassembling and assembling
7. Follower for 1st and 2nd gear
^ Can be replaced individually
8. Circlip
^ Qty. 2
9. Selector rod for 1st and 2nd gear
^ Only replace together with selector fork for 1st and 2nd gear (secured together by means of a pin)
10. Hollow shaft
^ Disassembling and assembling
11. Drive pinion
^ Disassembling and assembling
12. Locking bolts
^ Qty. 4
^ For aluminum bolt: 50 Nm
^ For steel bolt: 70 Nm
^ Mark installation positions of aluminum bolts and steel bolts; do not interchange