Hydraulic System, Component Overview

Hydraulic system, component overview





1 - Brake fluid reservoir
2 - Supply hose
^ For master cylinder
3 - Hose/line assembly
^ For push-on connections on master/slave cylinder
^ Separating from master cylinder and installing
^ Separating from slave cylinder
^ Assignment for LHD or RHD vehicles
go to Parts Supplier
4 - Grommet
5 - Mounting bracket
6 - Clutch pedal
7 - Master cylinder
^ Removing and installing
^ Do not remove clip (arrow A) or gasket (arrow B)
^ To remove hose/pipe assembly pull out clip (arrow A) as far as it will
8 - Hex socket-head bolt - 20 Nm
9 - Mount
^ Only replace when master cylinder removed
^ Detaching
^ Pressing on
10 - Transmission
11 - Slave cylinder
^ Do not press clutch pedal after removal
^ Removing and installing
^ Bleed slave cylinder after working on hydraulic clutch mechanism
^ Separate from hose/line assembly
^ Brake fluid must not escape onto transmission
12 - Bleeder valve
^ Tighten to 4.5 Nm
^ Follow work sequence for bleeding
13 - Dust cap
14 - Clip
^ To remove tube pull out clip as far as it will
15 - Bracket
^ For hose/pipe assembly
^ Attached to transmission together with slave cylinder
16 - Hex socket-head bolt - 25 Nm
^ Slave cylinder to transmission
^ Self-locking
^ Always replace
17 - Holding clip
18 - Gasket
19 -Bolt
^ For brake fluid reservoir

Fig. 1 Prying off mount -A- in direction of arrow:

Fig. 2 Pressing master cylinder operating rod into mount -A- in direction of arrow:

Fig. 3 Separating slave cylinder from hose/pipe assembly:

Removing
To remove the hose/pipe assembly use a screwdriver to pry out clip -A- as far as it will go. Only then can the hose/pipe assembly be pulled out.

Installing
- Push in clip -A- as far as it will go.
- Insert hose/pipe assembly in slave cylinder until it clicks into position.
- Check proper installation by pulling hose/pipe assembly.