Removing and Installing Right Cylinder Head Cover

Removing and installing right cylinder head cover

Removing





- Unscrew bolts -arrows- and remove engine cover panels -A...C-.
- Remove cover above air cleaner.





- Remove air duct -arrows-.

WARNING: Fuel system is under pressure. Before opening the system, place a cloth around the connection. Then release pressure by carefully loosening file connection.





- Disconnect fuel supply line and fuel return line -1- and -2- , and move fuel lines clear.
- Pull hose off EVAP valve -3-.





- Unplug connector-1- from air mass meter.
- Unplug connectors -2- from ignition output stages, and move wiring clear.
- Remove air cleaner.





- Remover cover panel from right-hand cylinder head cover-arrows-.





- Disconnect hose -1-.
- Disconnect hose -2-.
- Detach upper section of intake pipe -3-.

Note: Plug lower section of intake pipe.

- Unscrew bolt securing toothed belt guard from cylinder head cover.
- Unplug connectors from ignition coils.
- Pull crankcase breather off cylinder head cover.
- Remove ignition coils.
- Remove cylinder head cover.

Installing
Install in reverse sequence.





- Seal end points of joints between bearing caps and cylinder head.
- Before installing cylinder head cover and gasket, carefully apply a small quantity of sealant D 454 300 A2 at four end points of sealing surfaces on cylinder head -arrows-, using a small screwdriver.