Engine, Installing

Engine, installing
Installation is reverse of removal:

Note: Always replace self-locking nuts, bolts as well as gaskets and O-rings.

- Install clutch
Four-wheel drive vehicles
- Make sure centering sleeves for engine to transmission are correctly installed in cylinder block. Install or replace if necessary.
- Lubricate splines on transmission input shaft lightly using thin coating of G 000 100. Do not lubricate guide sleeve for release bearing.
- For vehicles with manual transmission, a pilot needle bearing must be installed in crankshaft. Install if necessary.
- For vehicles with automatic gearbox, install bushing in flywheel.
- Install spacer between engine and transmission.
- Install ribbed belt. Service and Repair
- Fill with coolant. Cooling System, Draining and Filling

Notes:
- Only reuse drained coolant if cylinder head or engine block was not replaced.
- Dirty coolant cannot be reused.

- Install engine mounts without tension or preload by aligning engine with shaking motions before tightening engine mounts.
- Install lock carrier with attachments.
- Install bumper.
- Align exhaust system so it is free of stress.
- Attach vacuum lines.

Only remove and install spark plugs using 3122B spark plug removal tool.
- For harness connectors and routing:
Refer to Electrical Wiring Diagrams, Troubleshooting & Component Locations
- After connecting battery, enter anti-theft code for radio.
Refer to Radio operating manual
- Fully close front power windows to stop.
- Activate all power window switches ("up") for at least one second to activate automatic window raising/lowering.
- Set clock to correct time.
- Check engine oil level before starting engine.