Transfer Case, Servicing
5 SPD. A/T 01L AWD
Transfer case, servicing
CAUTION: Do not run engine with the oil pan removed or without the ATF filled up and do not tow vehicle.
Note:
^ The parts listed in the following illustration can be removed with the transmission installed.
^ Rules of cleanliness for working on automatic transmission.
^ Repair notes.
^ Coat sealing rings with ATF. Other lubricating substances lead to functional problems in the hydraulic transmission control.
1. Hex socket head bolt, 25 Nm
2. Rear drive flange
3. Seal
^ For rear drive flange, item 2
4. Securing bolt, 23 Nm
^ For housing cover, item 5
^ 4x
5. Housing cover
6. 0-ring
^ Coat with transmission fluid
7. Snap ring
^ For ball bearing -8- on spur gear - 9 -
8. Ball bearing
^ For spur gear - 9 -
9. Spur gear -I-
^ For rear gear set
^ When damaged, only replace together with spur gear -2- (its m 17)
^ When removing and installing, remove from transfer case housing (item 13) toward rear together with items 7 and 8.
10. Circlip
^ For needle bearing, item 11
11. Needle bearing
^ For spur gear-1 (item 9)
^ Only remove for replacement
^ When replacing transfer case (item 13), heat up to 80 to 100°C and drive out needle bearing toward rear using appropriate drift.
^ Drive in to stop using 30-21 sleeve
12. Bolt -23 Nm
^ Loosen or tighten in stages and in diagonal sequence
13. Transfer case housing
^ Can be replaced if damaged
14. Tension nut
^ For rear drive flange, item 2
15. Needle bearing
^ For spur gear -2 (item 17
^ Only remove for replacement
16. Circlip
^ For securing needle bearing (item 15) in transfer case housing (item 13
17. Spur gear -2-
^ for rear gear set
^ When damaged, only replace together with spur gear - 1 - (item 9)
^ To remove and install, remove transfer case housing (item
18. Ball bearing
^ For spur gear -2- (item 17
19. Circlip
^ For securing ball bearing (item 18) in transfer case housing (item 13
20. Securing disc
^ For ball bearing, item 18
^ Before installing, unclip alignment plate -21-.
21. Alignment plate
^ Clip onto circlip
22. Securing bolt, 8 Nm
^ For securing disc -20-
23. Snap ring
24. Gasket
25. Torsen differential (PAT)
^ If damaged replace as complete unit
26. Double seal
27. Magnet
28. Bushing
^ 2x
29. Breather
^ For transfer gear
^ With cap installed
^ Installed position: Without cover, breather must project 10 to 11 mm out of housing
30. Bolt -23 Nm
31. Intermediate flange for front final drive
32. Gasket
33. Bushing
34. Drive pinion
^ For front final drive
35. Intermediate pinion
^ For front final drive
^ Installed position: gear identification faces toward transfer gear
36. Output pinion
^ For front final drive
^ Installed position: gear identification faces toward transfer gear
37. Double seal