Selector Forks, Disassembling and Assembling

Selector forks, disassembling and assembling





Special tools and workshop equipment required
^ 10 206 Drift
^ VW 431 Press piece
^ VW 402 Press plate
^ VW 408 Press tool
^ VW 472/2 Spacer sleeve





1. Selector segment
^ Identification, Refer to Fig. 1
^ After installing the circlip the selector segment must rotate freely
2. Circlip
^ Lever off with screwdriver
^ Installing, Refer to Fig. 2
^ - Always replace
3. 5th gear selector fork
4. 5th gear selector jaw
5. Bolt, 25 Nm
6. 5th gear selector plate
7. Circlip
8. Washer
9. 3rd/4th gear selector plate
10. 1 strand gear selector plate
11. Reverse gear selector plate
12. 3rd/4th gear selector fork
^ With selector segments, Refer to Fig. 5
13. Selector segment
^ Identification, Refer to Fig. 1
^ After installing the circlip the segment must rotate freely
14. Bearing
15. Bearing inner race
^ Removing, Refer to Fig. 3
^ Pressing in, Refer to Fig. 4
16. 1 strand selector fork
^ With selector segments, Refer to Fig. 5
17. Selector segment
^ Identification, Refer to Fig. 1
^ After installing the circlip the segment must rotate freely
18. Circlip
19. Support for reverse gear selector fork
20. Reverse gear selector fork
21. Spring
22. Domed sliding piece





Fig. 1 Identifying selector segments Dimension - a -
1. 1 stand 2nd gear selector segments = 12.1 mm
2. 3rd and 4th gear selector segments = 7.7 mm
3. 5th gear selector segments = 12.1 mm





Fig. 2 Installing circlip
- Press circlip into selector segment groove with socket.

Notes: After installing the circlip the selector segment must rotate freely.

A - Socket driver, 10 mm A/F
B - Vice clamps





Fig. 3 Removing bearing inner race

Notes: When removing and installing the inner races do not bend selector forks.





Fig. 4 Pressing inner race in onto stop








Fig. 5 Selector fork with selector segments installed
Selector segment assignment Fig. 1.