Audio/Interior - Radio Trim Cover Repair
Group: 91Number: 05-10
Date: Jun. 16, 2005
Subject:
Radio Trim Cover, Repairing
Model(s):
TT 1999 --> 2006
Supersedes T.B. Group 91 number 04-08 dated May 21, 2004 due to added model years.
Condition
Radio cover may not open or close correctly.
Service
CAUTION!
Part numbers listed in this TB are for reference only. Always check with your Parts Dept. for the latest parts information.
Install repair kit, Part No. 8N0 098 459, as follows:
- Remove radio flap. See Repair Manual, Body Interior; Repair Group 68.
- Remove side frame from the cover.
- Remove pivot pin and guide arm -arrows-.
- Install guide arm, pivot pin and guide pin -arrows-.
- Apply lubricant Part No: G 060 172 A3 liberally to locations shown on side frame -arrows-.
- On right side of cover. Position spring on square boss as shown -white arrow-.
- Make sure spring ends are as shown -black arrows-.
- Install side frame in cover.
^ Side frames are marked "L" for left side and "R" for right side.
- Position spring coil -white arrow- behind side frame anchor -black arrow-.
- Position spring end -arrow- on side frame as shown.
- Using needle nosed pliers, carefully pull spring in direction shown -white arrow- enough to clip spring on anchor -black arrow-.
- Position spring -white arrow- behind side frame anchor -black arrow-.
- Secure spring to side frame -arrow-.
- Position guide pin in side frame channel -arrow-.
- Repeat procedure for opposite side with exception of pivot arm assembly (only for right side).
- On left side of cover. Position spring on square boss as shown -white arrow-.
- Make sure spring ends are as shown -black arrows-.
- Reinstall radio flap into opening.
When procedure applies to vehicles with 1 the New Vehicle Limited Warranty, use the table.