Operation CHARM: Car repair manuals for everyone.

Engine: Specifications



Tightening torques

Note:
^ The tightening torques listed apply only to lightly greased, oiled, phosphated, or black-finished nuts and bolts.
^ Additional lubricant such as engine or transmission oil may be used, but do not use graphite lubricant.
^ Do not use degreased parts.
^ Tolerance for tightening torques is ± 15%.





Engine/transmission mountings (manual transmission)





A: Dowel sleeves for centering





Engine/transmission mountings (automatic transmission)





A: Dowel sleeves for centering









Cylinder Head
Replace cylinder head bolts.

Check installed position of cylinder head gasket: Part No. should be visible from intake side.
Position cylinder head.
Insert cylinder head bolts and hand-tighten.





Tighten cylinder head bolts in two stages in sequence shown as follows:
Tighten using torque wrench:
Step 1: 40 Nm
Tighten with normal fixed wrench:
Step 2 180° (1/2 turn) further (2 x 90° turns permissible)


Camshaft Bearing Cap




Tightening torques:





- Tighten bearing caps 2 and 4 of intake and exhaust camshafts alternately in diagonal sequence (watch position of dowel sleeves).

- Install remaining bearing caps (watch position of dowel sleeves).


Main Bearing Cap





2. 65 Nm + 1/4 turn (90°) further
^ When measuring radial clearance of crankshaft, tighten 65 Nm but do not turn further


Connecting Rod Bearing
Tightening torque 30 Nm + 1/4 turn (90°) further


Flywheel






Drive Plate

Tightening torque:






Oil Pump

Tightening torques:






Coolant Pump





Insert coolant pump into cylinder block and tighten securing bolts -1-.
Tightening torque 15 Nm