Operation CHARM: Car repair manuals for everyone.

Procedures






Turbocharger Component Overview

Part 1





1 30 Nm

Use original bolts only, refer to

2 Gasket

Replace

3 Catalytic converter

With front exhaust pipe, removing and installing, refer to => [ Catalytic Converter with Front Exhaust Pipe ] .

4 30 Nm

Replace

5 Threaded support - 30 Nm

6 Threaded support - 35 Nm

7 Oil supply line

Tighten union nut to 23 Nm

From oil filter bracket => [ (Item 24) Oil Filter Bracket ]

8 3.5 Nm

9 Heat shield

10 23 Nm

11 Exhaust Manifold

Removing and installing, refer to => [ Exhaust Manifold ]

12 35 Nm

Replace

Coat the thread and head contact surfaces with hot bolt paste.

13 10 Nm

14 Banjo fitting - 30 Nm

15 Gasket

Replace

Note installation position

16 Coolant return line

Tighten union nut to 30 Nm

17 30 Nm

Replace

18 Gasket

Replace

Note installation position

19 Banjo fitting - 35 Nm

20 Coolant supply line

21 Banjo fitting - 35 Nm

Insert using locking compound, locking compound.

22 10 Nm

Insert using locking compound, locking compound.

23 Gasket

Replace

24 Oil return line

To oil pan

25 Gasket

Replace

26 10 Nm

27 10 Nm

28 Turbocharger

Checking, refer to => [ Turbocharger and Boost Pressure Regulator Valve, Checking ]

29 25 Nm

30 Bracket





1 Vacuum hose

To Recirculating valve for turbocharger (N249)

2 Mechanical recirculating valve

Checking, refer to => [ Mechanical Recirculating Valve, Checking ]

3 Hose

To the recirculating valve

4 Air guide hose

To connection on turbocharger

5 Hose

To Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)

6 Pipe

To crankcase ventilation

7 10 Nm

8 Hose

To crankcase ventilation pipe

9 Pressure regulator valve

For crankcase ventilation

10 Hose

To turbocharger

11 Hose

To vacuum diaphragm for boost pressure regulator valve

12 Wastegate Bypass Regulator Valve (N75)

13 Angle piece

14 Hose

To turbocharger