5TH and 6TH Gear, Removing and Installing

5th and 6th gear, removing and installing, 01E, 6 Spd. M/T AWD





1 - 1st inner race for four-point bearing
^ Pulling off
^ Driving on

2 - Needle bearing for 5th gear
3 - Inner race for 5th sliding gear
^ Pulling off
^ Driving on

4 - 5th sliding gear
^ Pulling off
^ Installing

5 - Spring pin
^ Pressing out
^ Pressing in





6 - Follower for 5th and 6th gear
^ Only replace complete with selector rod for 5th and 6th gear -item 8 -
^ Pulling off

7 - Selector fork, 5th and 6th gear
^ Can be replaced separately

8 - Selector rod for 5th and 6th gear
^ Only replace complete with follower for 5th and 6th gear
^ Removing
^ Installing

9 - Locking collar/synchro-hub for 5th and 6th gear
^ Removing
^ Installing

10 - Circlip
^ Re-determining thickness

11 - 5th gear wheel
^ Pulling off
^ Driving on





12 - 6th sliding gear
^ Pull off together with synchro-hub and inner race for 5th gear

13 - Needle bearing
^ For 6th gear

14 - Thrust washer
^ For needle bearing for 6th sliding gear
^ Installation position: Grooves face circlip, smooth face contact surface toward needle bearing

15 - Circlip
16 - Inner race
^ For cylinder roller bearing
^ Remove by hand

17 - Washer
^ Re-determining thickness





18 - Spacer sleeve
^ Length 39.6 mm

19 - 6th gear wheel
^ To press off, remove bearing plate
^ Pressing off
^ Pressing on