Bearing Housing, Disassembling and Assembling

Bearing housing, disassembling and assembling, 01E, 6 Spd. M/T AWD

Special tools and equipment:

^ VW 295a Adapter
^ VW 401 Thrust plate
^ VW 402 Thrust plate
^ VW 407 Thrust tool
^ VW 412 Thrust tool
^ VW 415 A Tube

Special tools and equipment (Continued):

^ VW 416 B Tube
^ VW 433 Thrust pad
^ VW 454 Thrust pad
^ VW 457 Mounting rail
^ VW 681 Seal extractor
^ 2005 Drift

Special tools and equipment (Continued):

^ Thrust pad 2007
^ Adjustment shim Part No. 016 311391 B





1 - Flanged shaft
^ Pressing out go to Fig. 1
^ Pressing in go to Fig. 2

2 - Vibration damper
^ Pressing off go to Fig. 3
^ Pressing on go to Fig. 4

3 - Seal
^ Pulling out go to Fig. 5
^ Preparing for installation go to Fig. 6
^ Tapping in go to Fig. 7

4 - Bearing housing
5 - O-ring
^ Replace
^ Coat lightly with gear oil when installing

6 - Ball bearing
^ For flanged shaft
^ Pressing out go to Fig. 8
^ Pressing in go to Fig. 9

7 - Circlip





Fig. 1 Pressing out flanged shaft
- Remove circlip before pressing out flanged shaft.





Fig. 2 Pressing in flanged shaft
- Press on vibration damper before pressing in flanged shaft go to Fig. 4.
- Install circlip.





Fig. 3 Pressing off vibration damper





Fig. 4 Pressing on vibration damper

Note: Observe position of holes.





Fig. 5 Removing seal





Fig. 6 Preparing seal for installing
A - Washer
Part no. 016 311 391 B (1.7 mm thick)
B - Seal
- Pack space between sealing and dust lips half full with sealing grease.
- Install washer and seal onto tool as illustrated.
^ Installation position: Open side of seal faces toward bearing housing





Fig. 7 Inserting seal
- Remove washer.





Fig. 8 Pressing out ball bearing for flanged shaft





Fig. 9 Pressing in ball bearing for flanged shaft