Knock Sensor: Testing and Inspection
Knock Sensors, Checking
• For the knock sensors to function properly, it is important that tightening torque be exactly 20 Nm.
• Use only gold-plated terminals when servicing terminals in harness connector of knock sensors.
• Check harness connector from knock sensor to wiring harness for corrosion.
Component location of harness connectors.
1. 3-pin harness connector for Knock Sensor (KS) 1 (G61), cylinder bank 1
2. 3-pin harness connector for Knock Sensor (KS) 2 (G66), cylinder bank 2
Knock Sensors, Checking
- Disconnect the harness connector of the relevant knock sensor in engine compartment.
- Check all three terminals at respective knock sensor connector for short circuit to each other (terminal 1+2, 1+3, 2+3).
Specified value: Wires should have no connection to each other (infinite Ohm).
- If there is a connection, replace knock sensor.
- If wires have no connection to each other, check the wire connections.
Wires from Knock Sensors to ECM, Checking
- Connect test box (VAG1598/31) at wiring harness to Engine Control Module (ECM), do not connect ECM.
- Check wire connection from respective sensor coupling...
- ... to Engine Control Module (ECM) for wiring open circuit as well as short circuit to B+ and to Ground (GND).
Knock Sensors 1 G61, Bank 1
Knock Sensors 2G66, Bank 2
Wire resistance: max. 1.5 ohms
- Repair open circuit in wiring or short circuit if necessary.
If there is neither an open circuit in wiring nor a short circuit, replace Engine Control Module (ECM).
- Read readiness code => [ Readiness Code, Reading ] Monitors, Trips, Drive Cycles and Readiness Codes. If DTC memory was erased, readiness code must be generated again => [ Readiness Code, Generating ] Monitors, Trips, Drive Cycles and Readiness Codes.