Hydraulic System, Assembly Overview

Hydraulic system, assembly overview, 0A3, 6 Spd. M/T AWD





1 - Brake fluid reservoir
2 - Supply hose
^ For clutch master cylinder

3 - Line/hose assembly
^ For plug-in connections on clutch master cylinder and slave cylinder
^ Disconnecting from clutch master cylinder and installing
^ Disconnecting from clutch slave cylinder

4 - Grommet
5 - Mounting bracket
6 - Clutch pedal
7 - Clutch master cylinder
^ Removing and installing
^ Do not remove clip - arrowA - or seal - arrowB -.
^ To remove line/hose assembly, pull out clip - arrowA -, but only as far as limit stop.

8 - Hexagon socket head bolt, 20 Nm
9 - Retaining clip
^ Only replace when clutch master cylinder has been removed
^ Pry off to remove
^ Push in to install

10 - Transmission
11 - Clutch slave cylinder
^ Do not operate clutch pedal after slave cylinder has been removed.
^ Removing and installing
^ Bleed clutch slave cylinder after working on hydraulic clutch mechanism
^ Disconnecting hose/line assembly
^ Do not allow brake fluid to come into contact with transmission.

12 - Bleeder valve
^ Tighten to 4.5 Nm
^ Follow correct procedure when bleeding.
^ If bleeder valve has broken off, it can be removed with 3 mm Allen key

13 - Dust cap
14 - Clip
^ To remove line pull out clip as far as limit stop

15 - Bracket
^ For line/hose assembly
^ Attached to transmission together with slave cylinder

16 - Hexagon socket head bolt, 25 Nm
^ Clutch slave cylinder to transmission
^ Self-locking
^ Replace

17 - Retaining clip
18 - Seal
19 - Securing bolt
^ For brake fluid reservoir





Removing retaining clip - A - in direction of - arrow -





Pressing master cylinder operating rod into retaining clip - A - (in direction of - arrow -).





Disconnecting clutch slave cylinder from hose/line assembly
Removing
- To remove hose/line assembly, use a screwdriver to pry off clip - A - as far as the stop. Only then can the hose/line assembly be pulled out.

Installing
- Press retaining clip - A - in as far as it will go.
- Push hose/line assembly into clutch slave cylinder until it engages audibly.
- Pull on line/hose assembly to check it is secure.