Drive Belt: Locations

Poly V-belt, component overview





Note:
Before removing, mark the direction of rotation of the poly V-belt with chalk or a felt-tipped pen. If the belt runs in the opposite direction when it is reinstalled, this can cause breakage. Ensure that the belt is properly seated in the pulleys when installing.

1 - Poly V-belt

^ Poly V-belt routing Go to Fig. 1
^ Check for wear
^ Do not kink

2 - Vibration damper

^ With pulley for poly V-belt

3 - 100 Nm + 90 degrees (1/4 turn) further

^ Replace
^ Use counterhold tool T10069 to loosen and tighten

4 - Pulley for coolant pump

5 - 20 Nm

6 - Coolant pump

7 - 8 Nm

8 - 23 Nm

9 - Tensioner for poly V-belt

^ To release tension of poly V-belt, screw a bolt M8 x 40 into bore on tensioning element

10 - Bracket for ancillary units

11 - Washer

12 - Dowel bolt, 23 Nm

^ 2x
^ Tightening sequence

13 - 23 Nm

14 - Generator

^ To facilitate attachment of Generator, slightly drive back threaded bushing for Generator securing bolts.

15 - Air conditioning compressor

^ Do not unscrew or disconnect refrigerant hoses or lines
^ To facilitate attachment of air conditioning compressor, slightly drive back threaded bushing for compressor securing bolts.

16 - 45 Nm

17 - 23 Nm

18 - 23 Nm

^ 3x
^ Tightening sequence

19 - 23 Nm

20 - Power steering pump

^ To facilitate attachment of power steering pump, slightly drive back threaded bushing for pump securing bolts.

21 - Pulley for power steering pump

22 - 23 Nm





Fig. 1 Poly V-belt routing

1 - Tensioning roller

2 - Poly V-belt for Generator

3 - Poly V-belt pulley for air conditioning compressor

4 - Poly V-belt pulley for power steering pump

5 - Vibration damper/poly V-belt pulley

6 - Poly V-belt pulley for coolant pump