Operation CHARM: Car repair manuals for everyone.

Installing



Installing
Installation is in reverse order of removal, note the following:
^ Always use new bolts to secure subframe to chassis.





- Note different mounting bolts for front mounting bracket/final drive.








^ Sealing ring in drive shaft flange - arrow - must not be damaged during removal and installation.
^ Replace drive shaft if damaged.
^ Slide drive shaft in horizontal position on final drive guide pin (2nd technician).
^ Slide rear drive shaft tube on guide pin horizontally.





- Install drive shaft at flange of Haldex clutch so that markings - arrows - align.





Drive shaft with balancing washers under mounting bolts - arrows -

Note: Any balancing washers present - arrows - must not be installed but rather replaced with washers. See next illustration.





- If balancing washers were installed, they must always be replaced with washers - A -.





Drive shaft with balancing nuts and balancing washers (gradual introduction from 01.03)

Note: Any balancing nuts - A - and balancing washers - B - present must be removed.

Note:
^ If droning noises are audible while driving, do the following:
^ Remove drive shaft with flexible disc from flange of Haldex clutch and bolt on again offset by one hole.
^ If droning noises are still heard, drive shaft must be bolted on again, offset by one more hole.

- Install exhaust system and align free of tension.
- Checking gear oil in rear final drive.
- Check oil level in Haldex clutch.

Torque specifications