Operation CHARM: Car repair manuals for everyone.

Front Door, Adjusting







Front Door, Adjusting

Checking gap dimensions

Special tools, testers and auxiliary items required

Adjusting gauge (3371)

To adjust door exactly in relation to height, inclination and door recess, use (T40038/5). Refer to => [ Front Door Adjustment using T40038/5 ] Front Door Adjustment using T40038/5.






Check panel gap dimensions using 3371 adjustment gauge.

- Dimension - E - = 3.5 mm ± 0.5 mm.

- Dimension - F - = 4.5 mm ± 0.5 mm.

- Dimension - G - = 3.5 mm ± 0.5 mm.

- Flush dimension to side panel = 0 mm+1 mm with parallel course of gap to body.

Adjustment in longitudinal direction

- Adjustment in longitudinal direction is performed by loosening hinge bolts - arrow A - of A-pillar at top of door hinge or/and bottom and sliding doors - 2 - (over-sized holes in hinge or in A-pillar)





- Tightening specification 32 Nm

- Door hinge - 1 -.

- A-pillar - 3 -

- Door - 2 -

Illustration shows lower door hinge.

Adjustment to center of vehicle

A fitting bolt is installed at each upper and lower door hinge (door side).

When repairing, an adjustment is therefore not necessary under normal circumstances.

If an adjustment should become necessary anyway, fitting bolts can be replaced with bolts of the same size, length and toughness, as listed in replacement parts catalog.

- The adjustment to vehicle center occurs by loosening hinge bolts (arrow - B -) at top and/or at bottom of door and shifting the doors (elongated holes in hinge).





- Tightening specification 32 Nm

In rear portion of door, adjust door depth (relative to vehicle center) via striker.

Adjustment via striker

- Loosen bolts - 2 -.





- Use the markings (arrows - a - and arrows - c -) for side adjustment.

- Slide striker - 1 - until the door is flush with the contour of the chassis.

Door may only be adjusted for depth (towards car interior) and not for height.

- Use the markings (arrows - b - and arrows - d -) for height adjustment.

- Striker must align in door lock center for correct adjustment.

- Tighten screws to 25 Nm.