Operation CHARM: Car repair manuals for everyone.

Procedures



Component overview 02E, 6 Speed Direct Shift FWD A/T





1. Oil pan
2. Bolt - 16 Nm
^ Replace
^ Qty. 5
3. Gasket
^ Replace
4. Bolt, 5 Nm plus an additional 90° (1/4 turn)
^ Replace
5. Direct Shift Gearbox (DSG) Mechatronic J743
^ Replace O-rings
6. Breather tube
^ Pressed into transmission, must be replaced after removing
7. Breather cap
8. Transmission fluid cooler
9. Bolt, 20 Nm plus an additional 90° (1/4 turn)
^ Replace
10. O-ring
^ Replace
11. Support bracket
12. Bolt, 20 Nm plus an additional 90° (1/4 turn)
^ Replace
^ Qty. 2
13. Filter housing, 20 Nm
14. Transmission fluid filter
15. Transmission fluid pump
16. Bolt, 5 Nm plus an additional 90° (1/4 turn)
^ Replace
^ Qty. 4
17. Cover for transmission fluid pump
^ With gasket
^ Replace after each disassembly
18. Bolt, 8 Nm
^ Replace
^ Qty. 4
19. Drain plug, 45 Nm
20. Seal
^ Replace
21. Inspection plug, 45 Nm
22. Seal
^ Replace
23. Overflow tube, 3 Nm
24. Shield
25. Bolt, 32 Nm
^ Qty. 4
^ For fastening shield to transmission housing





Transmission Input Speed (RPM) Sensor G182 / Clutch Oil Temperature Sensor G509
A - Transmission Input Speed (RPM) Sensor G182 / Clutch Oil Temperature Sensor G509
B - Bolt, 10 Nm
C - Electrical connector