Operation CHARM: Car repair manuals for everyone.

Oxygen Sensors Before Catalytic Converter






Oxygen Sensors before Catalytic Converter

Special tools, testers and auxiliary items required

Ring spanner 7-piece set for oxygen sensor (3337)

Removing

- Disconnect vacuum hose - 2 - from air duct hose.





- Disconnect air guide hose - 1 - at Throttle Valve Control Module (J338).

- Disconnect Mass Air Flow (MAF) Sensor (G70) electrical connector - 3 -.

- Remove upper section of air filter housing - arrows -.

- Remove filter element.

- Pull off air duct cover - 1 -.





- Unclip air duct - 2 -.

- Unbolt lower section of air filter housing - arrows -.





- Disconnect electrical harness connector - 1 - for Heated Oxygen Sensor (HO2S) 2 (G108) or - 2 - for Heated Oxygen Sensor (HO2S) (G39).





- Free up electrical wires to oxygen sensors.

- Remove Heated Oxygen Sensor (HO2S) 2 (G108) - 1 - or Heated Oxygen Sensor (HO2S) (G39) - 2 -.





Installing

Installation is in reverse order of removal, noting the following:

New oxygen sensors are coated with assembly paste; the paste must not get into slots of oxygen sensor body.

When reinstalling the previously used oxygen sensor, coat thread with hot bolt paste. Paste must not get on to slits of sensor body.

Electrical wire of oxygen sensor must always be secured in the same position when installing so that contact with the exhaust pipe is avoided.

When installing, re-install heat insulation sleeves at the same locations.

Tightening Specifications