Operation CHARM: Car repair manuals for everyone.

Fuel Pump Electrical, Testing






Fuel Pump Electrical, Testing

Special tools, testers and auxiliary items required

Hand held remote control (jumper).

Multimeter.

Electrical connector test lead set.

Test conditions

Battery voltage 12.5 V.

Fuse - 29 - in fuse holder at left of instrument panel is OK.

Fuel filter OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ General Diagnosis ] General Diagnosis.

Start diagnosis

- Remove the rear seat bench. Refer to repair information.

- Remove cover retainers - arrows - from the right sealing flange.





- Disconnect the electrical harness connector - arrow - from the fuel delivery unit.





- Connect a Hand held remote control (jumper) to terminal - 1 - of the fuel delivery unit and to vehicle battery (+).

- Connect a jumper cable from an Electrical connector test lead set to terminal - 5 - of the fuel delivery unit and to vehicle Ground (GND).





- Press switch on the Hand held remote control (jumper).

The Fuel Pump (FP) runs quietly. Avoid surrounding noises while testing the fuel pump.

- Listen for an operating noise from the fuel pump.

If no operating noise is heard:





- Remove the fuel delivery unit.

- Using a Multimeter, check the electrical circuit between terminals - 1 - and - 5 - of the fuel delivery unit for continuity.

Specified value: 0 ohms.

If a malfunction is detected in the electrical circuit:

- Check the electrical harness connector for damage, corrosion, lose or broken terminals.

- Repair the electrical circuit.

If no malfunction is detected in electrical circuit, replace the fuel pump.

- Install the fuel delivery unit.