Operation CHARM: Car repair manuals for everyone.

Tightening Torques






Cylinder head





Replace cylinder head bolts.
Tighten cylinder head bolts in sequence, in two stages.
Tighten using torque wrench:
1. Stage 40 Nm
Tighten using a solid wrench:
2. Stage 180 ° (1/2 turn) further

Intake manifold





Bolt in intake manifold in diagonal sequence in stages (arrows).
Intake manifold to cylinder head 10 Nm

Guide Frame





Tighten bolts of guide frame in sequence of numbers and follow arrows uniformly by hand.

Tighten bolts of guide frame to final tightening torque 10 Nm

Crankshaft bearing cap





Replace bolts -A- and nuts -1- to -8-
Tighten bearing cap nuts or bolts in following sequence:

1. - Screw in bolts -A- hand tight.
2. - Tighten nuts -1- to -8- 35 Nm
3. - Tighten nuts -1- to -8- 90 ° (1/4 turn) further using rigid wrench
4. - tighten bolts -A- 20 Nm
5. - Tighten bolts -A- 90 ° (1/4 turn) further using rigid wrench

Connecting rod bearing cap
Connecting rod bolt 30 Nm plus an additional 90 ° (1/4 turn)

Harmonic balancer
Harmonic balancer to crankshaft 23 Nm

Flywheel

Tightening Torques:





1) 90 ° corresponds to one quarter-turn
2) Replace bolts.
3) 180 ° = one half-turn

Drive plate

Tightening Torques:





1) 90 ° = one quarter-turn
2) Replace bolts.
3) 180 ° = one half-turn

Oil Pump
Oil pump to cylinder block
Nuts 20 Nm + 120 ° (1/3 turn)
Bolts 22 Nm

Coolant pump
Coolant pump to cylinder block 10 Nm