Hydraulic System Assembly Overview

Hydraulic System Assembly Overview





1 Brake fluid reservoir

2 Supply hose

• For master cylinder.

3 Pipe/hose assembly

• For plug in connections on master cylinder and slave cylinder.

• Disconnecting from master cylinder and installing, refer to => [ Pry out retaining clip using a screwdriver and pull out pipe/hose assembly slightly. ] 01X Transmission.

• Disconnecting from clutch slave cylinder, refer to => [ Disconnecting slave cylinder from pipe/hose assembly ]

4 Grommet

5 Mounting bracket

6 Clutch pedal

7 Master cylinder

• Removing and installing, refer to => [ Master Cylinder ] 01X Transmission.

• Do not remove clip - arrow A - or seal - arrow B -.

• To remove pipe/hose assembly, pull out clip - arrow A -, but only as far as limit stop, refer to => [ Pry out retaining clip using a screwdriver and pull out pipe/hose assembly slightly. ] 01X Transmission.

8 Bolt - 20 Nm

9 Retaining clip

• Only replace when master cylinder has been removed.

• Pry off to remove, refer to => [ Prying retaining clip off ]

• Push in to install, refer to => [ Pressing master cylinder operating rod into retaining clip (in direction of ). ]

10 Transmission

11 Slave cylinder

• Do not operate clutch pedal after slave cylinder has been removed.

• Removing and installing, refer to => [ Slave Cylinder ] 01X, 6-Speed Front-Wheel Drive M/T.

• Bleed slave cylinder after working on hydraulic clutch mechanism. Refer to => [ Clutch Hydraulic System Bleeding ] 01X, 6-Speed Front-Wheel Drive M/T.

• Disconnecting pipe/line assembly, refer to => [ Disconnecting slave cylinder from pipe/hose
assembly ]

• Do not allow brake fluid to come into contact with transmission.

12 Bleeder valve

• Tighten to 4.5 Nm

• Follow correct procedure when bleeding, refer to => [ Clutch Hydraulic System Bleeding ] 01X, 6-Speed Front-Wheel Drive M/T.

• If bleeder valve has broken off, it can be removed with 3 mm Allen key.

13 Dust cap

14 Clip

• To remove line pull out clip as far as limit stop, refer to => [ Disconnecting slave cylinder from pipe/hose assembly ]

15 Bracket

• For pipe/hose assembly.

• Attached to transmission together with slave cylinder.

16 Bolt - 25 Nm

• Slave cylinder to transmission.

• Self-locking.

• Replace.

17 Retaining clip

18 Gasket

19 Bolt

• For brake fluid reservoir.

Prying retaining clip - A - off in direction of - arrow -





Pressing master cylinder operating rod into retaining clip - A - (in direction of - arrow -).





Disconnecting slave cylinder from pipe/hose assembly





Removing

- To remove pipe/hose assembly, use a screwdriver to pry off clip - A - as far as stop. Only then can pipe/hose assembly be pulled out.

Installing

- Press retaining clip - A - in as far as it will go.

- Insert pipe/hose assembly - B - in slave cylinder and make sure that it engages audibly.

- Pull on pipe/hose assembly to check it is secure.