Bearing C for Disc Set I

Bearing C for Disc Set I

Special tools, testers and auxiliary items required

• Thrust ring (VW 429)

• Drift (10 - 206)

• Valve seal removal tool (3364)

• Heat gun (V.A.G 1416)

• Thrust piece (T40145)

• Bracket, commercially available, for example KUKKO 22-1

• Internal puller, commercially available, for example SCHREM 20 through 29.5

Removing

- Remove chain and disc set "I"=> [ Chain and Disc Set I ] Chain and Disc Set I.

- Remove suction jet pump => [ Suction Jet Pump ] Suction Jet Pump.

• The suction jet pump must be removed, so that it does not get damaged as the transmission housing warms up.

- Remove circlip - arrow -.





- Mount valve seal removal tool (3364) on the oil pipe, as illustrated.





- If necessary, carefully tap the oil pipe with a plastic hammer.

• The claws on the valve seal removal tool (3364) will not close completely.

- Carefully pull the oil pipe and valve seal removal tool (3364) upward.

- Mount internal puller, commercially available, for example SCHREM 20 through 29.5 - 1 - on the bearing "C" and tighten.





CAUTION!
Danger of getting burned!

• Always wear protective gloves.

- Warm the transmission housing all around bearing "C" for disc set "I" using the heat gun (V.A.G 1416 ) to approximately 180 °C.





- Mount thrust ring (VW 429) centrally onto the transmission housing around the bearing "C" for disc set "I".





- Tighten bracket, commercially available, for example KUKKO 22-1 - 2 - on the internal puller, commercially available, SCHREM 20 through 29.5 - 1 - and support it against the thrust ring (VW 429 ).

- Cool bearing "C" for disc set "I" with, for example, cooling spray.

- Remove bearing "C" for disc set "I" bracket, commercially available KUKKO 22-1 straight out of the transmission housing.

Installing

CAUTION!
Check the bearing "C" for wear => [ Chain, Disc Set I and II, Bearing C and Suction Jet Pump, Checking for Wear ] [1][2]Chain, Disc Set I and II, Bearing C and Suction Jet Pump, Checking for Wear.

- Install bearing "C" for disc set "I" with thrust piece (T40145) carefully all the way in - arrow -.





• Installation position: the inscribed, smooth and even side faces upward toward the thrust piece.

- Install circlip - arrow -





- Carefully install oil pipe using drift (10 - 206 ) all the way in - arrow -.





• The oil pipe collar must touch the transmission housing all the way around.

- Install suction jet pump => [ Suction Jet Pump ] Suction Jet Pump.

- Install chain and disc set "I"=> [ Chain and Disc Set I ] Chain and Disc Set I.