Operation CHARM: Car repair manuals for everyone.

Engine: Locations



Overview of component locations

Components A through O are not depicted in exploded view illustration.





1 - Mass air flow (MAF) sensor G70

2 - Heated Oxygen Sensor (HO2S) G39 and Oxygen Sensor (O2S) Heater Z19

3 - Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29

4 - Engine coolant temperature (ECT) sensor G62

5 - Camshaft Adjustment Valve 1 N205

6 - Fuel Pressure Regulator Valve N276

7 - Single piston high pressure pump

8 - Low Fuel Pressure Sensor G410

9 - Intake Flap Motor V157 with Intake Manifold Runner Position Sensor G336

10 - Engine Speed (RPM) Sensor G28

11 - 6-pin harness connector Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29 (brown connector)

12 - 6-pin harness connector

13 - Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1 N80

14 - Engine Control Module (ECM) J623

15 - Charge Air Pressure Sensor G31

16 - Throttle Valve Control Module J338, Throttle Drive (for Electronic Power Control (EPC)) G186,

17 - Intake Air Temperature (IAT) Sensor G42

18 - Fuel Pressure Sensor G247

19 - Camshaft Position (CMP) Sensor G40

20 - Ignition coils with power output stages

21 - Turbocharger Recalculating Valve N249

22 - Wastegate Bypass Regulator Valve N75

A - Data Link connector (DLC)

B - Fuel Pump (FP) Control Module J538

C - "EPC" indicator lamp

D - Exhaust Malfunction Indicator Lamp "MIL"

E - 8-pin harness connector for fuel injectors

F - Connector

G - Brake Light Switch F and Brake Pedal Switch F63

H - Throttle position (TP) sensor G79 and Accelerator Pedal Position Sensor 2 G 185

I - Clutch pedal switch F36

J - Relay and fuse carrier in E-box

K - Coolant Fan Control (FC) control module J293

L - Fuel injector

M - Knock Sensor (KS) I G61

N - Knock sensor 2 G66

O - Oil Pressure Sensor G10





Fuel Pressure Sensor G247, - 1 - (torque specification 15 Nm)





Camshaft Position (CMP) Sensor G40 - 1 -





Mass Air Flow (MAF) Sensor G70 - 1 -





Camshaft Adjustment Valve 1 N205 - 1 - and Fuel Pressure Regulator Valve N276 -2-





Intake Air Temperature (IAT) Sensor G42 - 1 - Throttle Valve Control Module J338 -2-





Fuel Pump (FP) Control Module J538 - 1 -





Electrical harness connectors
1 - Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29 (brown connector)

2 - Heated Oxygen Sensor (HO2S) G39 and Oxygen Sensor (O2S) Heater Z19 (black connector)





Oxygen sensors
1 - Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29

2 - Heated Oxygen Sensor (HO2S) G39 and Oxygen Sensor (O2S) Heater Z19





Installed location of Engine Control Module (ECM) J623





Engine Coolant Temperature (ECT) Sensor G62 - 1 -





Installed location Brake light switch F and Brake pedal switch F47, Clutch pedal switch F36
1. Brake light switch F, Brake pedal switch F47
2. Clutch pedal switch F36

Note:
^ To ensure that they are absolutely securely seated, the switches may only be installed once.





Installed location in 4-socket relay carrier, plenum chamber E-box
1.1 - Not used
1.2 -
2 - Motronic Engine Control Module (ECM) Power Supply Relay J271
3 - Engine Component Power Supply Relay J757
A -
B -
C -





Installed location on 9-socket relay carrier in driver footwell
1 - Fuel pump (FP) relay J17





Electrical harness connectors
1 - Oil Pressure Sensor G10
2 - 3-pin connection (gray) for engine speed (RPM) sensor G28
3 - Engine Speed (RPM) Sensor G28





Component locations beneath intake manifold
1 - Knock Sensor (KS) I G61
2 - Knock Sensor (KS) II G66
3 - Oil Pressure Sensor G10
4 - 3-pin connection (gray) for engine speed (RPM) sensor G28
5 - Electrical connection for Camshaft Position (CMP) Sensor G40 and Fuel Pressure Sensor G247
6 - 8-pin harness connector for fuel injectors





Charge Air Pressure Sensor G31 - 1 -





Components on turbocharger
1 - Turbocharger
2 - Wastegate Bypass Regulator Valve N75
3 - Turbocharger Recalculating Valve N249