Operation CHARM: Car repair manuals for everyone.

Window Frame, Adjusting






Window Frame, Adjusting

Adjustment for A-pillar region





1 - Insulation for door trim

Must not be removed for the adjustment.

2 - Front door

For correct adjustment of window frame, door trim and loudspeaker must be removed.

3 - Spacer

Place underneath at bolt point - B - if necessary.

By loosening mounting bolts- arrow A - and removing or adding spacers at bolt point - B -, => Fig.=> [ Inclination adjustment at A-pillar ] , the position (inclination) of window frame in A-pillar region can be adapted to roof molding.

Different sizes (0.5 mm and 1 mm thick) are available.

Inclination adjustment at A-pillar





- By loosening bolt - arrow - and placing underneath or removing spacers, the contact pressure of seal in A-pillar region can be adjusted.

- Spacers up to a maximum of 3 mm can be inserted underneath, depending on technical assessment.

- Spacers in sizes of 0.5 mm and 1 mm are available.

Adjustment for B-pillar region

If height adjustment dimensions are not within tolerance range of the adjusting template, collared shoulder bolts must be replaced by two standard-type bolts.

After that, the window frame height can be adjusted.





1 - Front collared shoulder bolt

Replace with standard-type bolt for height adjustment if necessary.

32 Nm.

2 - Rear collared shoulder bolt

Replace with standard-type bolt for height adjustment if necessary.

32 Nm.

3 - Bolt for longitudinal compensation (X compensation)

32 Nm.

4 - Rear mounting bolt

32 Nm.

5 - Front mounting bolt

32 Nm.

6 - Door seal

After installing or adjusting window frame, mounting bolts must be screwed in and tightened in the sequence described in the following.

Door window must be lowered to half-way before installing window frame.

Insert door frame into door base carrier.

Screw in bolts - 1 - and - 2 - " hand tight".

Loosen bolt - 3 -.

Install door seal - 6 - in window frame.

Screw in bolt - 4 - and tighten it to 32 Nm.

Close door and check inclination of window frame using adjusting template => [ Door Adjustment, Checking ] Door Adjustment, Checking.

If necessary, the inclination can be adjusted further by loosening bolt - 4 -.

Check contact area of seal in A-pillar region => [ Inclination adjustment at A-pillar ]

Tighten bolt - 5 - to 32 Nm.

Height adjustment at window frame





- If height of window frame must be adjusted, then the corresponding collared shoulder bolt -arrow- must be replaced with a standard bolt.





- Now, the window frame height can be adjusted.

- Position adjusting template as shown on roof, or on upper edge of rain channel.

- For a correct adjustment, lower edge of window frame must be located between markings - a -, (line on template - arrow -) or - b -.





- Check/adjust inclination of window frame => [ Door Adjustment, Checking ] Door Adjustment, Checking.

Front door adjustment

- Door position can be assessed using lower side of template (T40038).





- No recess of front door - 1 - at rear door - 2 - is permitted.

- Recess of front door - 1 - at rear door - 2 - is not permitted (wind noise).

- Projection (maximum 0.8 mm) of front door at rear door must be in range of template cut-out - arrow -.