Procedures

Vehicles with Front Wheel Drive as of 11.2004

=> [ Fuel Tank with Attachments Component Overview ]

=> [ Fuel Delivery Unit, Fuel Level Sensor Component Overview ]

Fuel Tank with Attachments Component Overview





1 Fuel line

• From fuel filter

• To engine

• Do not kink

• To disconnect, press release button on connection piece

2 Vent line

• From EVAP canister to Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)

• Do not kink

• To disconnect, press release button on connection piece

• Clipped in on fuel tank

3 2 Nm

4 Tire protection shield

• For fuel delivery connection

5 23 Nm

• Serves to secure fuel filler neck and Ground (GND) connection - 11 -

6 Overflow hose

• Engage in wheel housing

7 Rubber gasket

8 Circlip

9 Seal

• Replace if damaged

10 Cap

11 Ground (GND) connection

• For discharging electrostatic charge

• Installed position / check requirements => [ Installation position of Ground (GND) connection ]

• Ensure secure seating of connector and secure wire with securing bolt for fuel filler tube - 5 -

• After installing, check electrical connection of metal ring at fuel filler tube to a bare area of chassis using Ohm meter - Specified value: approximately 0ohms

12 Vent line

13 Vent line

• From gravity valve to EVAP canister

• To remove, press release ring on EVAP canister

14 Vent line

• From EVAP canister to Evaporative Emission (EVAP) Canister Purge Regulator Valve (N80)

• To remove, press release ring on EVAP canister

• Clipped in on fuel tank

15 Fuel Tank

• Removing and installing, refer to => [ Fuel Tank with Attachments ] With FWD as of 11.04

16 Heat shield

• For fuel tank

17 2 Nm

18 Heat shield

• For fuel tank

19 2 Nm

20 Spreader clip

21 Securing strap

• Observe varying lengths

22 23 Nm

Installation position of Ground (GND) connection





- Route Ground (GND) connection as shown in figure.

- First, engage contact - 1 - of Ground (GND) connection into securing opening on fuel tank - 5 - and then press in spacer bushing - 2 -.

- Ensure connector of Ground (GND) connection - 4 - fits securely at metal ring - 3 - of fuel filler tube.

CAUTION!
After installing, check electrical connection of metal ring at fuel filler tube to a blank portion of chassis using Ohm meter:

• Specified value: approximately 0 Ohm.

Fuel Delivery Unit, Fuel Level Sensor Component Overview





1 Fuel delivery unit

• Fuel pump electrical, checking, refer to => [ Fuel Pump, Testing Electrically ] Vehicles With Front Wheel Drive as of 11.2004

• Removing and installing, refer to => [ Fuel Delivery Unit ] With FWD as of 11.04

• After installing, fuel vehicle with at least 5 liters of fuel

2 Fuel Level Sensor (G)

• Resistance values, checking, refer to => [ Fuel Level Sensor, Checking ] Vehicles With Front Wheel Drive as of 11.2004

• Removing and installing, refer to => [ Fuel Level Sensor ] With FWD as of 11.04

3 Suction jet pipe

• To disconnect, press release button on connection piece

4 Seal

• Replace

• Install dry

5 Fuel return line

• From fuel filter

• Mark before removing

• To disconnect, press release button on connection piece

• Do not kink

• Note direction of arrow (fuel supply or return) on locking flange when installing

• Clipped in on fuel tank

6 Fuel supply line

• To fuel filter

• Mark before removing

• To disconnect, press release button on connection piece

• Do not kink

• Note direction of arrow (fuel supply or return) on locking flange when installing

• Clipped in on fuel tank

7 Electrical harness connector

• For Fuel level sensor (G)

• For Transfer Fuel Pump (FP) (G6)

8 Locking ring

• Use wrench (T10202) for removal and installation

• Tighten to 145 Nm.

9 Suction Jet Pump