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Lighting - Headlamp Low Beam(s) Inoperative

94 Headlight, Low Beam May Not Work

94 09 01

2013829/6

January 12, 2009

Supersedes Technical Service Bulletin Group 94 number 08-30 dated November 13, 2008 for reasons listed below.





Vehicle Information





Condition

There are two separate conditions that both occur in vehicles with Bi-xenon, with or without Adaptive Lighting (AFS). The conditions are:

- One xenon light on either side sporadically flickers or flashes and goes out. When the headlamps are turned off and on again or at ignition cycle, the headlamps may function properly or exhibit the same behavior.

- One xenon light on one side fails permanently.

Technical Background

If one xenon light sporadically flickers:

The xenon bulb may have reached its expected lifetime, or the bulb may fail due to harsh driving conditions such as rough roads.

If one xenon light on one side fails permanently:

The headlamp may fail permanently due to hardware issues in the High-intensity Gas Discharge Lamp Control Module.

Production Solution

If one xenon light sporadically flickers:

Not applicable.

If one xenon light on one side fails permanently:

The High-Intensity Gas Discharge Lamp Control Modules for xenon lights was improved.

Service

If one xenon light sporadically flickers:

1. In GFF, address any stored faults and headlamp functionality.

2. Ensure that the 09 - Vehicle Electrics Control Module (J519) is properly coded for xenon headlamps

3. Check for shorts, proper continuity, damaged terminals or pins in the wiring harness from the headlamp assembly to the central electrics control module. Visually inspect the wiring within the headlamp assembly.

4. If damage external to the headlamp assembly is found, repair the wiring.

5. If the wiring is not damaged, replace the Gas Discharge Bulb. This bulb will be covered under LNVW due to consequential damage.

If one xenon light on one side fails permanently:

1. Carry out steps 1 through 3 as stated above for the other condition, then proceed as follows.

2. Swap the Gas Discharge Bulbs from left to right. Check the headlamp functionality before reinstalling the bumper; removal and reinstallation of bumper cannot be claimed twice for this TSB.

3. If the failure moves with the xenon bulb, replace the bulb.

4. If the condition remains on the original side, remove the High-Intensity Gas Discharge Lamp Control Module, and check the pins and terminals for damage.

5. If there is no further damage found, the faulty control module and bulb must be replaced. This bulb will be covered under LNVW due to consequential damage.

TIP:

If no fault is found in the wiring harness inside of the headlamp assembly, replacement of the headlight assembly will not guarantee a successful repair and is not permitted.





Warranty

All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures Manual. Claims are subject to review or audit by Audi Warranty.

Required Parts and Tools

Order the high-intensity gas discharge lamp control module or xenon lightbulb as necessary according to the VIN.

Additional Information

All parts and service references provided in this TSB are subject to change and/or removal. Always check with your Parts Department and service manuals for the latest information.