Operation CHARM: Car repair manuals for everyone.

Cooling System






Coolant Hose Connection Diagram


Cover cap of the expansion tank with a rag and open carefully, as hot steam for example hot coolant may escape when opening.

When the engine is warm the cooling system is under pressure. If necessary release pressure before commencing repair work.

Secure all hose connections using hose clamps appropriate for the model type.

Always replace gaskets and seals.

Arrows on coolant pipes and coolant hoses must line up across from each other.






1 Bleeder Screw

Tighten by hand

2 Cover

Pressure relief valve in cap, checking => [ Pressure Relief Valve in Cap, Checking ] Component Tests and General Diagnostics

3 Expansion Tank

4 Radiator

Removing and installing, refer to => [ Radiator ] Radiator

Replace coolant after replacing

5 Coolant Thermostat

Removing and installing, refer to => [ Coolant Thermostat ] Coolant Thermostat

Checking, refer to => [ Thermostat, Checking ] Testing and Inspection

6 Coolant Pump

Removing and installing, refer to => [ Coolant Pump ] Service and Repair

7 Generator

8 Oil Cooler

Removing and installing, refer to => [ Oil Cooler ] Oil Cooler

9 Cylinder Head/Cylinder Block

Replace coolant after replacing

10 Pump Valve Unit

11 Heat Exchanger for Heater Unit

Replace coolant after replacing