Operation CHARM: Car repair manuals for everyone.

Fuel Filler Door






Fuel Filler Door

Fuel Filler Door, Removing and installing





1 - Positioning motor for fuel filler flap

Loosen bolts for motor clockwise.

Tighten mounting bolts with 3mm outer hex head counterclockwise.

2 - Grommet

Seal inserted in wheelhousing at outside.

3 - Assembly piece

Slide in assembly piece in direction of arrow until it engages.

4 - Drain hose

Pull drain hose through rubber top until stop.

5 - Torx(R) screw

1.5 Nm

6 - Fuel filler door cup

To remove, remove bolt - 5 - and pull out cup on bolt side first over tank filler neck.

Then, pull cup out toward rear diagonally.

To disassemble, disengage release cable first at actuator and then pull upward and out.

Actuator





- To disassemble actuator - 5 -, loosen both mounting bolts (3 mm outer hex head) by turning clockwise.

- Pull actuator out of longitudinal holes.

- Disengage release cable at actuator - arrow -.

- For disassembly, pull release cable - 4 - with assembly piece - 2 - upward and out.

- Fuel filler flap cup - 1 - removed.

- Fuel drain hose - 3 -.