Operation CHARM: Car repair manuals for everyone.

Overhaul



Power steering gear, servicing

Special tools, testers and auxiliary items required





^ Hose clamp pliers VAG 1275
^ Torque wrench VAG 1331
^ Torque wrench VAG 1332

Note:
^ Replace self-locking nuts and bolts.

^ Welding and straightening work on steering components are not permitted.

^ Use only steering gear grease, Part No. A0F 063 000 04 to grease steering rack.





1 - Tie rod end
^ Check dust caps are seated correctly and not damaged

2 - Lock nut, 40 Nm

3 - Clamp (spring-type)
^ Always replace

4 - Boot
^ Check for damage
^ Must not be twisted after toe setting has been adjusted
^ Can be replaced with steering gear installed

5 - O-ring
^ Always replace

6 - Power steering gear
^ Grease rack with steering gear grease A0F 063 000 04

7 - Clamp (with lug fastener)
^ Always replace
^ Use V.A.G. 1275 to tighten

8 - Tie rod, 100 Nm
^ Grease joint with steering gear grease A0F 063 000 04