Transmission Housing

Transmission Housing

Special tools, testers and auxiliary items required

• Needle bearing drift (VW 295)

• Needle bearing drift (VW 295 A)

• Press tool (VW 408 A)

• Tube (VW 423)

• Multi-purpose tool (VW 771)

• Support plate (VW 801)

• Guide pin (10 - 15)

• Installing tool (40 - 503)

• Torque wrench (VAG 1331)

• Internal puller (Kukko 21/2)

• Counter-support (Kukko 22/2)

• Drift (T40085)

Pulling out oil seal for selector shaft with transmission disassembled





Driving in seal for selector shaft





- Pack space between sealing lip and dust lip half-full with sealing grease (G 052 128 A1).

- Lightly oil outer circumference of seal.

- Drive oil seal - arrow - into housing as far as it will go.

Removing and installing locking bushing for selector rod





- Drive out used locking bushing - A - inward into transmission housing.

- Drive in new locking bushing into transmission housing - B - until flush.

Pulling out ball sleeve - C - from transmission housing.





A Counter-support, e.g. (Kukko 22/2)
B Internal puller 14.5... 18.5 mm, e.g. (Kukko 21/2)

Driving out input shaft needle bearing from transmission housing





- Remove bolt for securing needle bearing, refer to => [ Securing input shaft needle bearing ]

- Install adapter (VW 295 A) with smaller outside diameter into needle bearing.

- Drive out needle bearing with drift (VW 295).

Pressing in input shaft needle bearing until limit stop





- Secure needle bearing after pressing in, refer to => [ Securing input shaft needle bearing ]

Securing input shaft needle bearing





- Secure input shaft needle bearing with bolt - 2 -.

- Insert oil collector - 1 - into transmission housing.

Removing selector shaft ball sleeve





A Internal puller 14.5 to 18.5 mm, e.g. (Kukko 21/2)

Driving in ball sleeve for selector shaft





Install ball sleeve so that side with lettering (thicker metal) faces guide pin (10 - 15).

- Drive in ball sleeve until flush.