Head Bevel Gear/Input Shaft Bearing, Assembly Overview

Head bevel gear/input shaft bearing, assembly overview





Special tools, testers and auxiliary items required
^ Pressure plate VW 401
^ Pressure plate VW 402
^ Punch VW 412
^ Tube VW 415A
^ Driving sleeve V.A.G 32-109
^ 3 Kukko 17/2 Separating device

2) Adjustment work is necessary when replacing these parts.





1 - Flange shaft, left
^ Removing
^ Drive in using plastic mallet

2 - Dust plate
^ For flange shaft
^ Pressing off
^ Pressing on

3 - Seal
^ Pry out using lever
^ Drive in up to stop using driver VW 195

4 - Cover 2)
^ Removing
^ Installing

5 - Rear axle housing 2)

6 - Shim S 2
^ Note thickness

7 - Small tapered roller bearing outer race 2)
^ Driving out
^ Pressing in

8 - Small tapered roller bearing inner race 2)
^ Pressing off
^ Pressing on

9 - Head bevel gear/input shaft 2)
^ Head bevel gear is paired with shaft bevel gear

10 - Large tapered roller bearing inner race 2)
^ Pressing off
^ Pressing on

11 - Large tapered roller bearing outer race 2)
^ Pulling out
^ Pressing in

12 - Shim Si
^ Note thickness
^ Adjustment overview Adjustment overview (rear final drive)





Pressing off baffle plate
Separating device 22 to 115 mm, e.g. Kukko 17/2





Pressing on baffle plate