Operation CHARM: Car repair manuals for everyone.

Turbocharger Overview






Turbocharger Overview

Part I

Part II

Part III

Part IV






1 Turbocharger

Can only be replaced with exhaust manifold and pressure unit.

Removing and installing, refer to => [ Turbocharger ] Turbocharger

2 Gasket

Replace

3 Bolt

9 Nm

4 Line for Crankcase Ventilation

5 Heat Shield

6 EVAP Line

7 Turbocharger Vacuum Diaphragm

Removing and installing, refer to => [ Turbocharger Vacuum Diaphragm ] Service and Repair

Adjusting, refer to => [ Turbocharger Vacuum Diaphragm, Adjusting ] Adjustments

8 Nipple

9 Seal

Replace

10 Hose

11 Hose

12 Bolt

3 Nm

13 Wastegate Bypass Regulator Valve (N75)

14 Bolt

8 Nm

15 Seal

Replace

16 Connection

17 Securing Clip

18 Bolt

9 Nm

19 Hose

20 Bolt

7 Nm

21 Bracket

22 Bolt

7 Nm

23 Turbocharger Recirculating Valve (N249)

Note installation position

24 Seal

Replace

Installation Position of Turbocharger Recirculating Valve (N249)





- Note installation position - arrows -.

Part II

Part I

Part III

Part IV






1 Seal

Replace

2 Bolt

30 Nm

3 Oil Supply Pipe

4 Turbocharger

Can only be replaced with exhaust manifold and pressure unit.

Removing and installing, refer to => [ Turbocharger ] Turbocharger

5 Bolt

9 Nm

6 Bolt

30 Nm

7 Seal

Replace

8 Bolt

35 Nm

9 Seal

Replace

10 Coolant Supply Pipe

11 Bolt

23 Nm

12 Bolt

35 Nm

13 Bolt

9 Nm

14 Seal

Replace

15 Gasket

Replace

16 Oil Return Pipe

17 Bolt

9 Nm

18 Gasket

Replace

Part III

Part I

Part II

Part IV






1 Gasket

Replace

2 Bolt

Replace

21 Nm

Coat stud bolts on exhaust manifold with hot bolt paste.

Hot bolt paste, refer to the electronic parts catalog ETKA

3 Bolt

35 Nm

4 Seal

Replace

5 Bolt

9 Nm

6 Bolt

23 Nm

Not always present

7 Coolant Return Pipe

8 Turbocharger

Can only be replaced with exhaust manifold and pressure unit.

Removing and installing, refer to => [ Turbocharger ] Turbocharger

9 Bracket

10 Bolt

30 Nm

Coat bolt with hot bolt paste

Hot bolt paste, refer to the electronic parts catalog ETKA

11 Bolt

30 Nm

Coat bolt with hot bolt paste

Hot bolt paste, refer to the electronic parts catalog ETKA

12 Bracket

13 Bolt

23 Nm

14 Bolt

Replace

30 Nm

Do not open to remove turbocharger

Coat stud bolts on exhaust manifold with hot bolt paste.

Hot bolt paste, refer to the electronic parts catalog ETKA

15 Fastening Strip

Part IV

Part I

Part II

Part III






1 Turbocharger

Can only be replaced with exhaust manifold and pressure unit.

Removing and installing, refer to => [ Turbocharger ] Turbocharger

2 Turbocharger Vacuum Diaphragm

Removing and installing, refer to => [ Turbocharger Vacuum Diaphragm ] Service and Repair

Checking, refer to => [ Turbocharger Vacuum Diaphragm, Checking ] Turbocharger Vacuum Diaphragm, Checking

Adjusting, refer to => [ Turbocharger Vacuum Diaphragm, Adjusting ] Adjustments

3 Bolt

10 Nm

4 Securing Plate

5 Bolt

9 Nm

Secure with sealing wax

Sealing wax, refer to the electronic parts catalog ETKA

6 Knurled Nut