Operation CHARM: Car repair manuals for everyone.

Four Way Lumbar Support, From MY 2006







Four Way Lumbar Support, from MY 2006

Special tools, testers and auxiliary items required

Special pop rivet pliers (V.A.G 1753 A)





1 Backrest Padding

2 Lumbar Support

3 Clamping Sleeve

4 Lumbar Support Frame

Removing

- Remove backrest cover panel. Refer to => [ Backrest Cover ] Backrest Cover.

- Pry fastening strips - 10 - (Qty. 4) out with a screwdriver.

- Insert foil between cushion and backrest frame to protect against metal particles.

- Drill out rivet - 7 -.

- Disengage lumbar support frame - 4 - from backrest frame at top on left and right sides.

- Disconnect electrical harness connectors at actuators - 5 - and - 9 - for lumbar adjustment.

- Disconnect Velcro fastener between lumbar support - 2 - and backrest cushion - 1 -.

- Disengage upper lumbar support at lumbar support frame.

- Remove lumbar support.

Installing

Installation is performed in reverse order of removal, noting the following:

- Place a plastic foil over Velcro strips of lumbar support. Secure plastic foil to lumbar support. Refer to => [ Secure lumbar support using the assembly safety guard and secure plastic foil to lumbar support ].

- Make sure lumbar support is secured to lumbar support frame using the transport protection device or suitable pin. Refer to => [ Secure lumbar support using the assembly safety guard and secure plastic foil to lumbar support ].

- Place lumbar support frame behind backrest frame and engage lumbar support frame on left and right at top in mount on backrest frame.

- Rivet lower lumbar support frame to backrest frame, a plastic disk must always be placed between lumbar support frame and backrest frame when doing so. Refer to => [ Riveting four-way lumbar support to lumbar support frame ].

- Remove plastic foil between backrest cushion and lumbar support.

- Press Velcro fastener of lumbar support on backrest cushion.

- Connect electrical harness connectors to motors for lumbar adjustment.

5 Actuator for Lumbar Adjustment

Removing and Installing. Refer to => [ Four-Way Lumbar Support Motors, from MY 2006 ]

6 Assembly Safety Guard

For centering lumbar support to lumbar support frame

7 Rivet

Rivet using special pop rivet pliers (V.A.G 1753 A)

Before riveting, plastic disk must be inserted between lumbar support and lumbar support frame

8 Plastic Washer

9 Actuator for Lumbar Height Adjustment

Removing and Installing. Refer to => [ Four-Way Lumbar Support Motors, from MY 2006 ]

10 Fastening Strips

Secure lumbar support using the assembly safety guard and secure plastic foil to lumbar support





- Place a plastic foil - 1 - over Velcro strips - 2 - of lumbar support. Secure plastic foil to lumbar support.

- Make sure lumbar support is secured to lumbar support frame using the transport protection device - 3 - or suitable pin.

Riveting four-way lumbar support to lumbar support frame





- Before securing rivet - 4 -, a plastic disk - 1 - must be placed between lumbar support - 2 - and backrest frame - 3 -.